Handheld surface cleaning apparatus

ABSTRACT

A hand vacuum cleaner has an air flow path extending from a dirty air inlet to a clean air outlet. An air treatment member is positioned in the air flow path. A removable pre-motor filter assembly is positioned downstream of the air treatment member and upstream of a suction motor, the pre-motor filter assembly comprising a pre-motor filter and a filter support member, the filter support member having an outlet conduit wherein a terminal end of the outlet conduit extends at a first angle to a direction of air flow through the outlet conduit.

FIELD

This disclosure relates generally to surface cleaning apparatus. In apreferred embodiment, the surface cleaning apparatus comprises aportable surface cleaning apparatus, such as a hand vacuum cleaner.

INTRODUCTION

The following is not an admission that anything discussed below is partof the prior art or part of the common general knowledge of a personskilled in the art.

Various types of surface cleaning apparatus are known, including uprightsurface cleaning apparatus, canister surface cleaning apparatus, sticksurface cleaning apparatus, central vacuum systems, and hand carriablesurface cleaning apparatus such as hand vacuums. Further, variousdesigns for cyclonic hand vacuum cleaners, including battery operatedcyclonic hand vacuum cleaners are known in the art.

SUMMARY

The following introduction is provided to introduce the reader to themore detailed discussion to follow. The introduction is not intended tolimit or define any claimed or as yet unclaimed invention. One or moreinventions may reside in any combination or sub-combination of theelements or process steps disclosed in any part of this documentincluding its claims and figures.

In accordance with one aspect of this disclosure, which may be usedalone or in combination with any other aspect, a hand vacuum cleaner maybe powered by an onboard energy source, such as a battery pack or otherenergy storage member. The energy storage member may include a chemicalbattery, such as a rechargeable battery. Some chemical batteries, suchas lithium-ion batteries, may produce heat while being discharged (e.g.while supplying power to an electric motor). As disclosed herein, a handvacuum cleaner may have an airflow path in which air exiting a cyclonechamber impinges on a wall of an energy storage chamber in which one ormore energy storage devices are located. By directing relativelyhigh-velocity airflow directly against a wall of such a chamber, coolingof an energy storage member (e.g. battery) located in the chamber may bepromoted, particularly during discharge of the battery.

In accordance with this broad aspect, there is provided a hand vacuumcleaner having a front end, a rear end, an upper end, a lower end, andfirst and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone chamber positioned in the air flow path and having        a cyclone air inlet, a cyclone air outlet, and a cyclone axis of        rotation;    -   (c) a suction motor positioned in the air flow path upstream of        the clean air outlet; and,    -   (d) at least one energy storage member positioned in an energy        storage chamber having an energy storage chamber wall wherein        the cyclone air outlet faces the energy storage chamber wall        whereby air exiting the cyclone chamber impinges on the energy        storage chamber wall.

In some embodiments, the cyclone axis of rotation may extend generallyin a forward/rearward direction.

In some embodiments, the at least one energy storage member may comprisea plurality of energy storage members wherein at least some of theplurality of energy storage members are arranged one above another in agenerally upwardly extending configuration when the upper end of thehand vacuum cleaner is positioned above the lower end of the hand vacuumcleaner.

In some embodiments, the energy storage members may be arranged oneabove another comprise longitudinally extending members each having alongitudinal axis which that extends laterally.

In some embodiments, the cyclone axis of rotation may intersect a volumedefined by the generally upwardly extending configuration of energystorage members.

In some embodiments, the cyclone axis of rotation may extend generallyin a forward/rearward direction.

In some embodiments, the at least one energy storage member may beremovably receivable in the energy storage chamber.

In some embodiments, the at least one energy storage member may comprisea battery pack that is removably receivable in the energy storagechamber.

In some embodiments, the air flow path may comprise a portion thatextends from the cyclone air outlet to the suction motor and is definedin part by the energy storage chamber wall.

In some embodiments, the portion of the air flow path may extendgenerally upwardly from the cyclone air outlet to the suction motor whenthe upper end of the hand vacuum cleaner is positioned above the lowerend of the hand vacuum cleaner.

In some embodiments, the suction motor may be positioned above thecyclone axis of rotation when the upper end of the hand vacuum cleaneris positioned above the lower end of the hand vacuum cleaner.

In some embodiments, the portion of the air flow path may extendgenerally downwardly from the cyclone air outlet to the suction motorwhen the upper end of the hand vacuum cleaner is positioned above thelower end of the hand vacuum cleaner.

In some embodiments, the suction motor may be positioned below thecyclone axis of rotation when the upper end of the hand vacuum cleaneris positioned above the lower end of the hand vacuum cleaner.

In some embodiments, the hand vacuum cleaner may further comprise ahandle having a hand grip portion that extends upwardly and forwardlywhen the upper end of the hand vacuum cleaner is positioned above thelower end of the hand vacuum cleaner wherein the handle is positionedrearward of the at least one energy storage member.

In some embodiments, the at least one energy storage member may comprisea plurality of energy storage members wherein at least some of theplurality of energy storage members are arranged one above another in agenerally upwardly extending configuration when the upper end of thehand vacuum cleaner is positioned above the lower end of the hand vacuumcleaner.

In some embodiments, the hand vacuum cleaner may further comprise afinger gap positioned between the handle and the energy storage chamber.

In accordance with another aspect of this disclosure, which may be usedalone or in combination with any other aspect, a hand vacuum cleaner mayhave a cyclone chamber, a suction motor, and pre-motor filter positioneddownstream of the cyclone chamber and upstream of the suction motor. Thepre-motor filter may be vertically spaced from the cyclone chamber, andair may travel generally rearwardly from the pre-motor filter to thesuction motor. Promoting air to travel in this manner may help reduce oreliminate the need for additional bends or air flow direction changesbetween an air outlet of the pre-motor filter and the suction motor,thereby reducing backpressure and/or air flow losses through thisportion of the hand vacuum cleaner due to a reduction in the number ofbends in the air flow path.

In accordance with this broad aspect, there is provided a hand vacuumcleaner having a front end, a rear end, an upper end, a lower end, andfirst and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone assembly comprising a cyclone chamber positioned        in the air flow path and having a cyclone air inlet, a cyclone        air outlet, and a cyclone axis of rotation, wherein the cyclone        axis of rotation extends generally in a forward/rearward        direction;    -   (c) a pre-motor filter positioned downstream of the cyclone air        outlet; and,    -   (d) a suction motor positioned in the air flow path downstream        of the pre-motor filter and upstream of the clean air outlet and        having a suction motor axis of rotation;    -   wherein the pre-motor filter is vertically spaced from the        cyclone axis of rotation when the upper end of the hand vacuum        cleaner is positioned above the lower end of the hand vacuum        cleaner, and    -   wherein air travels generally rearwardly from the pre-motor        filter to the suction motor.

In some embodiments, the pre-motor filter may be vertically spaced fromthe cyclone chamber when the upper end of the hand vacuum cleaner ispositioned above the lower end of the hand vacuum cleaner.

In some embodiments, the cyclone assembly may comprise a sidewall thatextends generally parallel to the cyclone axis of rotation and thepre-motor filter may have an upstream surface that extends generallyparallel to the sidewall of the cyclone assembly.

In some embodiments, the pre-motor filter may have a downstream surfacethat is opposed to the upstream surface, and air may exit the downstreamsurface in a generally vertical direction when the upper end of the handvacuum cleaner is positioned above the lower end of the hand vacuumcleaner.

In some embodiments, the pre-motor filter may at least partially overliethe cyclone chamber.

In some embodiments, the suction motor axis of rotation may be generallyparallel to the cyclone axis of rotation.

In some embodiments, the suction motor may be positioned rearward of thecyclone chamber and the suction motor axis of rotation may be generallyparallel to the cyclone axis of rotation.

In some embodiments, the pre-motor filter may comprise a generallycylindrical filter having a hollow interior wherein the suction motorhas an inlet end that faces towards the hollow interior.

In some embodiments, the generally cylindrical filter may have an outerupstream surface and an inner downstream surface defining the hollowinterior and the suction motor axis of rotation may intersect the hollowinterior.

In some embodiments, the cyclone assembly may comprise a sidewall thatextends generally parallel to the cyclone axis of rotation and theupstream surface of the pre-motor filter may extend generally parallelto the sidewall of the cyclone assembly.

In some embodiments, the pre-motor filter may at least partially overliethe cyclone chamber.

In some embodiments, the hand vacuum cleaner may further comprise ahandle having a hand grip portion that extends upwardly and forwardlywhen the upper end of the hand vacuum cleaner is positioned above thelower end of the hand vacuum cleaner wherein the suction motor islocated at an upper end of the handle.

In some embodiments, the suction motor may be positioned rearward of thecyclone chamber.

In some embodiments, the suction motor may be located at an upper end ofthe hand grip portion.

Also in accordance with this broad aspect, there is provided a handvacuum cleaner having a front end, a rear end, an upper end, a lowerend, and first and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone assembly comprising a cyclone chamber positioned        in the air flow path and having a cyclone air inlet, a cyclone        air outlet and a cyclone axis of rotation, wherein the cyclone        axis of rotation extends generally in a forward/rearward        direction;    -   (c) a generally cylindrical pre-motor filter positioned        downstream of the cyclone air outlet and having a hollow        interior; and,    -   (d) a suction motor positioned in the air flow path downstream        of the pre-motor filter and upstream of the clean air outlet and        having a suction motor axis of rotation that is generally        parallel to the cyclone axis of rotation, wherein the suction        motor has an inlet end that faces towards the hollow interior.

In some embodiments, the generally cylindrical filter may have an outerupstream surface and an inner downstream surface defining the hollowinterior and the suction motor axis of rotation may intersect the hollowinterior.

In some embodiments, the cyclone assembly may comprise a sidewall thatextends generally parallel to the cyclone axis of rotation and theupstream surface of the pre-motor filter may extend generally parallelto the sidewall of the cyclone assembly.

In some embodiments, the pre-motor filter may at least partially overliethe cyclone chamber.

In accordance with another aspect of this disclosure, which may be usedalone or in combination with any other aspect, it may be desirable for ahand vacuum cleaner to have a compact overall form, for example so itcan be maneuvered around and/or between objects when being carried by auser while cleaning one or more surfaces. A compact form may alsoimprove the ergonomics of the hand vacuum (e.g. the perceived balance or‘hand feel’ when carried by a user). Typically, the suction motor andenergy storage members (e.g. one or more batteries) may be among theheavier (if not the heaviest) individual components of the hand vacuumcleaner. While positioning the suction motor and energy storage membersadjacent to each other may promote a compact design, such an arrangementmay promote an undesirable concentration of mass relative to a handle ofthe hand vacuum cleaner. Positioning the suction motor at an upper endof a forwardly-inclined handle and rearward of at least some of theenergy storage members, particularly when some or all of the energystorage members are forward of the handle, may help distribute theweight of the motor and batteries, and may affect the hand feel and/orperceived balance of the hand vacuum.

In accordance with this broad aspect, there is provided a hand vacuumcleaner having a front end, a rear end, an upper end, a lower end, andfirst and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a handle having a hand grip portion that extends upwardly        and forwardly when the upper end of the hand vacuum cleaner is        positioned above the lower end of the hand vacuum cleaner;    -   (c) a cyclone chamber positioned in the air flow path and having        a cyclone air inlet, a cyclone air outlet, and a cyclone axis of        rotation;    -   (d) at least one energy storage member positioned in an energy        storage chamber; and,    -   (e) a suction motor positioned in the air flow path upstream of        the clean air outlet, wherein the suction motor is located at an        upper end of the handle and rearward of the at least one energy        storage member when the upper end of the hand vacuum cleaner is        positioned above the lower end of the hand vacuum cleaner.

In some embodiments, the suction motor may be located at an upper end ofthe hand grip portion.

In some embodiments, the at least one energy storage member may comprisea plurality of energy storage members wherein at least some of theplurality of energy storage members may be arranged one above another ina generally upwardly extending configuration when the upper end of thehand vacuum cleaner is positioned above the lower end of the hand vacuumcleaner and the suction motor may be positioned rearward of at leastsome of the energy storage members when the upper end of the hand vacuumcleaner is positioned above the lower end of the hand vacuum cleaner.

In some embodiments, the cyclone axis of rotation may intersect a volumedefined by the generally upwardly extending configuration of energystorage members.

In some embodiments, the cyclone axis of rotation may extend generallyin a forward/rearward direction.

In some embodiments, the at least one energy storage member may comprisea plurality of energy storage members wherein at least some of theplurality of energy storage members may be arranged one above another ina generally upwardly extending configuration when the upper end of thehand vacuum cleaner is positioned above the lower end of the hand vacuumcleaner and the suction motor may be positioned rearward of an upper endof the plurality of energy storage members when the upper end of thehand vacuum cleaner is positioned above the lower end of the hand vacuumcleaner.

In some embodiments, the cyclone axis of rotation may extend generallyin a forward/rearward direction.

In some embodiments, the suction motor may be positioned above thecyclone axis of rotation when the upper end of the hand vacuum cleaneris positioned above the lower end of the hand vacuum cleaner.

In some embodiments, the hand vacuum may further comprise a pre-motorfilter positioned in the air flow path downstream of the cyclonechamber, the pre-motor filter comprising a generally cylindrical filterhaving a hollow interior wherein the suction motor has an inlet end thatfaces towards the hollow interior.

In some embodiments, the generally cylindrical filter may have an outerupstream surface and an inner downstream surface defining the hollowinterior and the suction motor axis of rotation may intersect the hollowinterior.

In some embodiments, the cyclone chamber may comprise a sidewall thatextends generally parallel to the cyclone axis of rotation and theupstream surface of the pre-motor filter may extend generally parallelto the sidewall of the cyclone chamber.

In some embodiments, the pre-motor filter may at least partially overliethe cyclone chamber.

In some embodiments, the dirty air inlet may have a dirty air inlet axisthat extends generally rearwardly and may be positioned above thecyclone chamber.

In some embodiments, the dirty air inlet axis may intersect a volumedefined by a pre-motor filter housing.

In some embodiments, the dirty air inlet axis may intersect the suctionmotor.

In some embodiments, the hand vacuum may further comprise a pre-motorfilter positioned in the air flow path downstream of the cyclonechamber, the pre-motor filter comprising a generally cylindrical filterhaving a hollow interior wherein the dirty air inlet has a dirty airinlet axis that extends generally rearwardly and intersects the hollowinterior.

In some embodiments, the dirty air inlet axis may intersect the suctionmotor.

In accordance with another aspect of this disclosure, which may be usedalone or in combination with any other aspect, a hand vacuum cleaner mayhave an energy storage member (e.g. a battery pack that includes one ormore battery cells) that is inclined so that a portion of a dirtcollection region may be located below a portion of the energy storagemember. Providing at least some vertical overlap between an energystorage member and a dirt collection region may help provide arelatively larger dirt chamber capacity while helping to reduce theoverall size of the hand vacuum. Also, as the energy storage members(e.g. one or more batteries) may typically be among the heavierindividual components of the hand vacuum cleaner, such a configurationmay help provide a compact overall design, while distributing the weightof the batteries to promote a desirable hand feel and/or perceivedbalance of the hand vacuum.

In accordance with this broad aspect, there is provided a hand vacuumcleaner having a front end, a rear end, an upper end, a lower end, andfirst and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone assembly positioned in the air flow path and        having a cyclone assembly air inlet, a cyclone assembly air        outlet, a dirt collection region, and a cyclone axis of        rotation;    -   (c) a suction motor positioned in the air flow path upstream of        the clean air outlet; and,    -   (d) a longitudinally extending battery pack wherein the battery        pack extends upwardly and forwardly when the upper end of the        hand vacuum cleaner is positioned above the lower end of the        hand vacuum cleaner, wherein a portion of the dirt collection        region is located below a portion of the battery pack.

In some embodiments, the dirt collection region may have an upperportion and a lower portion when the upper end of the hand vacuumcleaner is positioned above the lower end of the hand vacuum cleaner andthe lower portion of the dirt collection region may be positionedrearwardly of the upper portion of the dirt collection region.

In some embodiments, a rear wall of the dirt collection chamber may beat a first angle to a vertical axis.

In some embodiments, the battery pack may be located in a battery packchamber, the battery pack chamber having a front wall that is at asecond angle to a vertical axis.

In some embodiments, the first and second angles may be about the same.

In some embodiments, the battery pack may extend generally linearly.

In some embodiments, the battery pack may be removably receivable in thehand vacuum cleaner.

In some embodiments, the battery pack may be removably receivable in thehand vacuum cleaner, a rear wall of the dirt collection chamber may beat a first angle to a vertical axis and the battery pack may have afront wall that is at a second angle to a vertical axis, wherein thefirst and second angles may be about the same.

In some embodiments, the dirt collection region may be at a lower end ofthe hand vacuum cleaner and the battery pack may be slidably insertableinto the lower end of the hand vacuum cleaner.

Also in accordance with this broad aspect, there is provided a handvacuum cleaner having a front end, a rear end, an upper end, a lowerend, and first and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone assembly positioned in the air flow path and        having a cyclone assembly air inlet, a cyclone assembly air        outlet, a dirt collection region, and a cyclone axis of        rotation;    -   (c) a suction motor positioned in the air flow path upstream of        the clean air outlet; and,    -   (d) a plurality of energy storage members arranged one above        another in a generally upwardly extending configuration when the        upper end of the hand vacuum cleaner is positioned above the        lower end of the hand vacuum cleaner, the configuration having a        forward side and a rearward side,    -   wherein a lower end of the forward side of the configuration of        energy storage members is positioned rearward of an another        portion of the forward side of the configuration when the upper        end of the hand vacuum cleaner is positioned above the lower end        of the hand vacuum cleaner, and,    -   wherein a portion of the dirt collection region is located below        at least a portion of one of the energy storage members.

In some embodiments, the dirt collection region may have an upperportion and a lower portion when the upper end of the hand vacuumcleaner is positioned above the lower end of the hand vacuum cleaner andthe lower portion of the dirt collection region may be positionedrearwardly of the upper portion of the dirt collection region.

In some embodiments, a rear wall of the dirt collection chamber may beat a first angle to a vertical axis.

In some embodiments, the energy storage members may be located in anenergy storage member chamber, and the energy storage member chamber mayhave a front wall that is at a second angle to a vertical axis.

In some embodiments, the first and second angles may be about the same.

In some embodiments, the configuration of energy storage members mayextend generally linearly.

In some embodiments, the energy storage members may be removablyreceivable in the hand vacuum cleaner.

In some embodiments, the energy storage members may be removablyreceivable in the hand vacuum cleaner, a rear wall of the dirtcollection chamber may be at a first angle to a vertical axis and theconfiguration of energy storage members may have a front side that is ata second angle to a vertical axis, wherein the first and second anglesmay be about the same.

In some embodiments, the dirt collection region may be at a lower end ofthe hand vacuum cleaner and the energy storage members may be slidablyinsertable into the lower end of the hand vacuum cleaner.

Also in accordance with this broad aspect, there is provided a handvacuum cleaner having a front end, a rear end, an upper end, a lowerend, and first and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone assembly positioned in the air flow path and        having a cyclone assembly air inlet, a cyclone assembly air        outlet, a dirt collection region, and a cyclone axis of        rotation;    -   (c) a suction motor positioned in the air flow path upstream of        the clean air outlet; and,    -   (d) a power pack that extends upwardly and forwardly when the        upper end of the hand vacuum cleaner is positioned above the        lower end of the hand vacuum cleaner,    -   wherein the dirt collection region has a rear wall that extends        upwardly and forwardly when the upper end of the hand vacuum        cleaner is positioned above the lower end of the hand vacuum        cleaner whereby at least a portion of the dirt collection region        is below at least a portion of the power pack.

In some embodiments, the dirt collection region may be at a lower end ofthe hand vacuum cleaner and the rear wall of the dirt collection chambermay be located proximate a front side of the power pack.

In accordance with another aspect of this disclosure, which may be usedalone or in combination with any other aspect, a hand vacuum cleaner mayhave an energy storage member (e.g. a battery pack that includes one ormore battery cells) that is positioned rearward of a dirt collectionregion and at least partially underlies at least a portion of one orboth of a cyclone chamber and a pre-motor filter. Providing at leastsome vertical overlap between an energy storage member and a cyclonechamber and/or a pre-motor filter may help to reduce the overall size(length front to back) of the hand vacuum and may therefore reduce thetorque exerted on the hand of a user as the moment arm between the frontof the hand vacuum cleaner and the handle may be reduced. Also, as theenergy storage member (e.g. one or more batteries) may typically beamong the heavier individual components of the hand vacuum cleaner, sucha configuration may help provide a compact overall design withoutadversely affecting the hand feel and/or perceived balance of the handvacuum.

In accordance with this broad aspect, there is provided hand vacuumcleaner having a front end, a rear end, an upper end, a lower end, andfirst and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone assembly positioned in the air flow path and        having a cyclone assembly air inlet, a cyclone assembly air        outlet, a cyclone chamber, a dirt collection region, and a        cyclone axis of rotation;    -   (c) a pre-motor filter downstream of the cyclone chamber;    -   (d) a suction motor positioned in the air flow path upstream of        the clean air outlet; and,    -   (e) a battery pack wherein at least a portion of the battery        pack is positioned rearward of the dirt collection region and at        least a portion of the battery pack underlies at least a portion        of one or both of the cyclone chamber and the pre-motor filter.

In some embodiments, the cyclone axis of rotation may extend generallyin a forward/rearward direction.

In some embodiments, at least a portion of, or substantially all of orthe entire battery pack may underlie at least a portion of the cyclonechamber, substantially all of the cyclone chamber or the entire cyclonechamber.

In some embodiments, at least a portion of, or substantially all of orthe entire battery pack may underlie at least a portion of the pre-motorfilter, substantially all of the pre-motor filter or the entirepre-motor filter.

In some embodiments, the battery pack may comprise at least a pluralityof energy storage members wherein the energy storage members may bearranged in at least two columns in the forward/rearward direction.

In some embodiments, the dirt collection region may be at a lower end ofthe hand vacuum cleaner and the battery pack may be slidably insertableinto the lower end of the hand vacuum cleaner.

In some embodiments, the hand vacuum may further comprise a handle and afinger gap positioned between the handle and the battery pack.

Also in accordance with this broad aspect, there is provided a handvacuum cleaner having a front end, a rear end, an upper end, a lowerend, and first and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a cyclone assembly positioned in the air flow path and        having a cyclone assembly air inlet, a cyclone assembly air        outlet, a cyclone chamber, a dirt collection region, and a        cyclone axis of rotation;    -   (c) a pre-motor filter downstream of the cyclone chamber;    -   (d) a suction motor positioned in the air flow path upstream of        the clean air outlet; and,    -   (e) a plurality of energy storage members provided in a lower        portion of the hand vacuum cleaner, wherein some of the energy        storage members are arranged one above another and some are        arranged one behind another and wherein at least some of the        energy storage members underlie at least a portion of one or        both of the cyclone chamber and the pre-motor filter.

In some embodiments, at least a portion of the energy storage membersmay be positioned rearward of the dirt collection region.

In some embodiments, the cyclone axis of rotation may extend generallyin a forward/rearward direction.

In some embodiments, the at least a portion of, or substantially all ofor all of the energy storage members may underlie at least a portion ofthe cyclone chamber, substantially all of the cyclone chamber or theentire cyclone chamber

In some embodiments, the at least a portion of, or substantially all ofor all of the energy storage members may underlie at least a portion ofthe pre-motor filter, substantially all of the pre-motor filter or theentire pre-motor filter.

In some embodiments, the dirt collection region is at a lower end of thehand vacuum cleaner and the energy storage members are slidablyinsertable into the lower end of the hand vacuum cleaner.

In some embodiments, at least a portion of the energy storage membersmay be positioned rearward of the dirt collection region.

In some embodiments, the hand vacuum may further comprise a handle and afinger gap positioned between the handle and the energy storage members.

In accordance with another aspect of this disclosure, which may be usedalone or in combination with any other aspect, a hand vacuum cleaner mayhave a cyclone chamber with a cyclone axis of rotation that extends in aforward/rearward direction, and a suction motor with a suction motoraxis that also extends in a forward/rearward direction, where thesuction motor is located at an upper end of a handle of the vacuumcleaner and the suction motor axis is vertically displaced from thecyclone axis of rotation. Such a configuration may have one or moreadvantages. For example, it may facilitate the reduction of conduitbends and/or air flow direction changes between a dirty air inlet and aclean air outlet, thereby reducing backpressure and/or air flow lossesthrough this portion of the hand vacuum cleaner due to a reduction inthe number of bends in the air flow path. Additionally, oralternatively, such a configuration may help provide a compact overalldesign of the hand vacuum cleaner without adversely affecting the handfeel and/or perceived balance of the hand vacuum.

In accordance with this broad aspect, there is provided a hand vacuumcleaner having a front end, a rear end, an upper end, a lower end, andfirst and second laterally spaced apart sides, and comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) a handle having a hand grip portion that extends upwardly        and forwardly when the upper end of the hand vacuum cleaner is        positioned above the lower end of the hand vacuum cleaner, the        handle being positioned at the rear end of the hand vacuum        cleaner;    -   (c) a cyclone chamber positioned in the air flow path and having        a cyclone air inlet, a cyclone air outlet, and a cyclone axis of        rotation that extends in a forward/rearward direction;    -   (d) a pre-motor filter positioned downstream of the cyclone        chamber and upstream of the suction motor; and,    -   (e) a suction motor positioned in the air flow path upstream of        the clean air outlet, wherein the suction motor has a suction        motor axis of rotation that extends in a forward/rearward        direction, wherein the suction motor is located at an upper end        of the handle, and wherein the suction motor axis of rotation is        vertically displaced from the cyclone axis of rotation when the        upper end of the hand vacuum cleaner is positioned above the        lower end of the hand vacuum cleaner.

In some embodiments, the suction motor may be located at an upper end ofthe hand grip portion.

In some embodiments, the cyclone axis of rotation may intersect the handgrip portion.

In some embodiments, the suction motor may be located rearward of thecyclone chamber.

In some embodiments, the suction motor may have an inlet that facestowards the pre-motor filter.

In some embodiments, the suction motor axis of rotation may intersect avolume defined by a pre-motor filter housing.

In some embodiments, the suction motor axis of rotation may extendthrough a central portion of a volume containing the pre-motor filter.

In some embodiments, the pre-motor filter may be positioned above thecyclone axis of rotation when the upper end of the hand vacuum cleaneris positioned above the lower end of the hand vacuum cleaner.

In some embodiments, the pre-motor filter may be positioned above thecyclone chamber when the upper end of the hand vacuum cleaner ispositioned above the lower end of the hand vacuum cleaner.

In some embodiments, the cyclone axis of rotation may intersect the handgrip portion, the pre-motor filter may be positioned above the cycloneaxis of rotation when the upper end of the hand vacuum cleaner ispositioned above the lower end of the hand vacuum cleaner, and thesuction motor axis of rotation may extend through a pre-motor filterhousing.

In some embodiments, the pre-motor filter may comprise a generallycylindrical filter having a hollow interior wherein the suction motoraxis of rotation intersects the hollow interior.

In some embodiments, after exiting a downstream side of the pre-motorfilter, air travels generally linearly to the suction motor.

In some embodiments, the pre-motor filter may comprise a generallycylindrical filter having a hollow interior wherein the dirty air inlethas a dirty air inlet axis that extends generally rearwardly andintersects the hollow interior.

In some embodiments, the dirty air inlet axis may intersect the suctionmotor.

In some embodiments, the cyclone axis of rotation may intersect the handgrip portion.

In some embodiments, the hand vacuum may further comprise a plurality ofenergy storage members wherein at least some of the plurality of energystorage members are arranged one above another in a generally upwardlyextending configuration when the upper end of the hand vacuum cleaner ispositioned above the lower end of the hand vacuum cleaner, and thesuction motor may be positioned rearward of at least some of the energystorage members when the upper end of the hand vacuum cleaner ispositioned above the lower end of the hand vacuum cleaner.

In accordance with another aspect of this disclosure, which may be usedalone or in combination with any other aspect, a surface cleaningapparatus may have a removable pre-motor filter assembly having anoutlet conduit wherein a terminal end of the outlet conduit extends at afirst angle to a direction of air flow through the outlet conduit. Anadvantage of this design is that the terminal end of the outlet conduitmay be positioned substantially flush against another air conduit havinga similarly angled terminal end without requiring lateral movement ofthe outlet conduit towards other conduit. Accordingly, a filter assemblymay be removed and inserted by moving the filter assembly substantiallyperpendicular to the direction of airflow exiting the filter assembly.Such an arrangement may, for example, facilitate the use of a gasket orother sealing member between the ends of the conduits to provide animproved seal between the conduits. Such an arrangement may alsoeliminate the need for a biasing or other retaining mechanism to exert aforce on the filter assembly to maintain a seal between the conduits.

In accordance with this broad aspect, there is provided a surfacecleaning apparatus comprising:

-   -   (a) an air flow path extending from a dirty air inlet to a clean        air outlet;    -   (b) an air treatment member positioned in the air flow path; and    -   (c) a removable pre-motor filter assembly positioned downstream        of the air treatment member and upstream of a suction motor, the        pre-motor filter assembly comprising a pre-motor filter and a        filter support member, the filter support member having an        outlet conduit wherein a terminal end of the outlet conduit        extends at a first angle to a direction of air flow through the        outlet conduit.

In some embodiments, the pre-motor filter may comprise a generallycylindrical filter having a hollow interior positioned about a bodyportion of the filter support member having an internal filter conduit,wherein the outlet conduit is in air flow communication with the hollowinterior via the internal filter conduit.

In some embodiments, the outlet conduit may be aligned with the hollowinterior.

In some embodiments, the body portion of the filter support member mayinclude a porous portion located in the hollow interior and positionedbetween a downstream surface of the pre-motor filter and the internalfilter conduit.

In some embodiments, the hollow interior may comprise a longitudinallyextending passage having an outlet end from which the outlet conduitextends away and an opposed end wherein the opposed end is sealed.

In some embodiments, the opposed end may be sealed by a sealing memberthat extends into the hollow interior, the sealing member having a solidwall extending inwardly and located between a downstream surface of thepre-motor filter and the passage.

In some embodiments, the filter support member may have a body portionhaving an internal filter conduit that may extend into a hollow interiorof the pre-motor filter, the body portion may have a solid wallextending inwardly and located between a downstream surface of thepre-motor filter and the internal filter conduit.

In some embodiments, the body portion of the filter support member mayinclude a porous portion located in the hollow interior and positionedbetween a downstream surface of the pre-motor filter and the internalfilter conduit and is upstream of the outlet conduit.

In some embodiments, the internal filter conduit may comprise alongitudinally extending passage having an outlet end from which theoutlet conduit extends away and a second end, wherein the second end issealed.

In some embodiments, the second end may be sealed by a sealing memberthat extends into the hollow interior, the sealing member having a solidwall extending inwardly and located between a downstream surface of thepre-motor filter and the internal filter conduit.

In some embodiments, the sealing member and the body portion define acontinuous member extending through the hollow interior.

In some embodiments, the surface cleaning apparatus may further comprisea treated air conduit extending from the outlet conduit towards thesuction motor, wherein an inlet end of the treated air conduit may alsoextend at about the first angle to a direction of air flow through theoutlet conduit.

In some embodiments, the surface cleaning apparatus may further comprisea treated air conduit extending from the outlet conduit towards thesuction motor, wherein an inlet end of the treated air conduit may alsoextend at a second angle to a direction of air flow through the outletconduit and the terminal end of the outlet conduit may abut the inletend of the treated air conduit when the filter assembly is positioned inthe air flow path.

In some embodiments, the first and second angles may be about the same.

In some embodiments, the surface cleaning apparatus may further comprisea gasket provided at an interface of the terminal end of the outletconduit and the inlet end of the treated air conduit.

In some embodiments, the filter assembly may be removable in a filterassembly removal direction that is at an angle to the direction of airflow through the outlet conduit.

In some embodiments, the filter assembly may be removable through anopenable door and a side of the terminal end that is closest to theopenable door may extend further in the direction of air flow though theoutlet conduit than an opposed side of the terminal end that is furtherfrom the openable door.

In some embodiments, a side of the inlet end of the treated air conduitthat is furthest from the openable door may extend further in thedirection of air flow though the outlet conduit than an opposed side ofthe inlet end that is closest to the openable door.

It will be appreciated by a person skilled in the art that an apparatusor method disclosed herein may embody any one or more of the featurescontained herein and that the features may be used in any particularcombination or sub-combination.

These and other aspects and features of various embodiments will bedescribed in greater detail below.

BRIEF DESCRIPTION OF THE DRAWINGS

For a better understanding of the described embodiments and to show moreclearly how they may be carried into effect, reference will now be made,by way of example, to the accompanying drawings in which:

FIG. 1 is a top perspective view of a hand vacuum cleaner in accordancewith one embodiment;

FIG. 2 is a bottom perspective view of the hand vacuum cleaner of FIG.1;

FIG. 3 is a side perspective view of the hand vacuum cleaner of FIG. 1;

FIG. 4 is a rear perspective view of the hand vacuum cleaner of FIG. 1;

FIG. 5 is a front end view of the hand vacuum cleaner of FIG. 1;

FIG. 6 is a perspective view of the hand vacuum cleaner of FIG. 1, witha front door or lid in an open position;

FIG. 7 is a front end view of the hand vacuum cleaner of FIG. 1, with afront door or lid in an open position;

FIG. 8 is a perspective sectional view of the hand vacuum cleaner ofFIG. 1, taken along line 8-8 in FIG. 1;

FIG. 9 is a perspective sectional view of the hand vacuum cleaner ofFIG. 1, taken along line 9-9 in FIG. 5;

FIG. 10 is a cross-section view of the hand vacuum cleaner of FIG. 1,taken along line 9-9 in FIG. 5;

FIG. 11 is an enlarged view of the upper left portion of FIG. 10;

FIG. 12 is an enlarged view of the upper left portion of FIG. 10, with apre-motor filter assembly removed;

FIG. 13 is an enlarged view of the upper left portion of FIG. 10, with apre-motor filter assembly and an openable door removed;

FIG. 14 is a top perspective view of the upper front portion of the handvacuum cleaner of FIG. 1, with an openable door removed to expose apre-motor filter assembly;

FIG. 15 is a top perspective view of the upper front portion of the handvacuum cleaner of FIG. 1, with a pre-motor filter assembly and anopenable door removed;

FIG. 16 is a top plan view of the upper front portion of the hand vacuumcleaner of FIG. 1, with a pre-motor filter assembly and an openable doorremoved;

FIG. 17 is a top perspective view of the upper portion of the handvacuum cleaner of FIG. 1, with a pre-motor filter assembly and anopenable door removed;

FIG. 18 is a bottom perspective view of an openable door of a pre-motorfilter chamber of the hand vacuum cleaner of FIG. 1;

FIG. 19 is a perspective view of a removable pre-motor filter assemblyof the hand vacuum cleaner of FIG. 1;

FIG. 20 is an end perspective view from the outlet end of the removablepre-motor filter assembly of the hand vacuum cleaner of FIG. 19;

FIG. 21 is a perspective section view of the removable pre-motor filterassembly of the hand vacuum cleaner of FIG. 19, taken along line 21-21in FIG. 19;

FIG. 22 is a cross section view of the removable pre-motor filterassembly of the hand vacuum cleaner of FIG. 19, taken along line 21-21in FIG. 19;

FIG. 23 is a bottom perspective view of the lower rear portion of thehand vacuum cleaner of FIG. 1;

FIG. 24 is a bottom perspective view of the lower rear portion of thehand vacuum cleaner of FIG. 1, with a post-motor filter and a post-motorfilter support removed;

FIG. 25 is a rear perspective view of a post-motor filter support of thehand vacuum cleaner of FIG. 1;

FIG. 26 is a front perspective view of the post-motor filter support ofFIG. 25;

FIG. 27 is a front perspective view of the post-motor filter support ofFIG. 26 and a post-motor filter;

FIG. 28 is a side view of the hand vacuum cleaner of FIG. 1, with anenergy storage member partially removed;

FIG. 29 is a bottom perspective view of the hand vacuum cleaner of FIG.1, with an energy storage member partially removed;

FIG. 30 is a side view of the hand vacuum cleaner of FIG. 1, with anenergy storage member removed;

FIG. 31 is a cross-section view of the hand vacuum cleaner of FIG. 1,taken along line 9-9 in FIG. 5, with an energy storage member removed;

FIG. 32 is a perspective view of an energy storage member of the handvacuum cleaner of FIG. 1;

FIG. 33 is a front perspective view of the energy storage member of FIG.32;

FIG. 34 is a cross-section view of the energy storage member of FIG. 32,taken along line 34-34 in FIG. 32;

FIG. 35 is a perspective view of a hand vacuum cleaner in accordancewith another embodiment;

FIG. 36 is a cross-section view of the hand vacuum cleaner of FIG. 35,taken along line 36-36 in FIG. 35;

FIG. 37 is a cross-section view of the hand vacuum cleaner of FIG. 35,taken along line 36-36 in FIG. 35, with an energy storage memberpartially removed;

FIG. 38 is a perspective section view of the hand vacuum cleaner of FIG.35, taken along line 36-36 in FIG. 35, with a post-motor filter removed;

FIG. 39 is a perspective view of a hand vacuum cleaner in accordancewith another embodiment;

FIG. 40 is a cross-section view of the hand vacuum cleaner of FIG. 39,taken along line 40-40 in FIG. 39;

FIG. 41 is a perspective section view of the hand vacuum cleaner of FIG.39, taken along line 40-40 in FIG. 39, with a post-motor filter removed;

FIG. 42 is a perspective view of a hand vacuum cleaner in accordancewith another embodiment;

FIG. 43 is a cross-section view of the hand vacuum cleaner of FIG. 42,taken along line 43-43 in FIG. 42;

FIG. 44 is a perspective section view of the hand vacuum cleaner of FIG.42, taken along line 43-43 in FIG. 42;

FIG. 45 is a perspective section view of the hand vacuum cleaner of FIG.42, taken along line 43-43 in FIG. 42, with an energy storage memberremoved;

FIG. 46 is a perspective view of a hand vacuum cleaner in accordancewith another embodiment;

FIG. 47 is a cross-section view of the hand vacuum cleaner of FIG. 46,taken along line 47-47 in FIG. 46;

FIG. 48 is a perspective section view of the hand vacuum cleaner of FIG.46, taken along line 47-47 in FIG. 46;

FIG. 49 is a perspective section view of the hand vacuum cleaner of FIG.46, taken along line 47-47 in FIG. 46, with an energy storage memberremoved; and

FIG. 50 is a perspective view of the hand vacuum cleaner of FIG. 46,with a front door or lid in an open position;

The drawings included herewith are for illustrating various examples ofarticles, methods, and apparatuses of the teaching of the presentspecification and are not intended to limit the scope of what is taughtin any way.

DESCRIPTION OF EXAMPLE EMBODIMENTS

Various apparatuses, methods and compositions are described below toprovide an example of an embodiment of each claimed invention. Noembodiment described below limits any claimed invention and any claimedinvention may cover apparatuses and methods that differ from thosedescribed below. The claimed inventions are not limited to apparatuses,methods and compositions having all of the features of any oneapparatus, method or composition described below or to features commonto multiple or all of the apparatuses, methods or compositions describedbelow. It is possible that an apparatus, method or composition describedbelow is not an embodiment of any claimed invention. Any inventiondisclosed in an apparatus, method or composition described below that isnot claimed in this document may be the subject matter of anotherprotective instrument, for example, a continuing patent application, andthe applicant(s), inventor(s) and/or owner(s) do not intend to abandon,disclaim, or dedicate to the public any such invention by its disclosurein this document.

The terms “an embodiment,” “embodiment,” “embodiments,” “theembodiment,” “the embodiments,” “one or more embodiments,” “someembodiments,” and “one embodiment” mean “one or more (but not all)embodiments of the present invention(s),” unless expressly specifiedotherwise.

The terms “including,” “comprising” and variations thereof mean“including but not limited to,” unless expressly specified otherwise. Alisting of items does not imply that any or all of the items aremutually exclusive, unless expressly specified otherwise. The terms “a,”“an” and “the” mean “one or more,” unless expressly specified otherwise.

As used herein and in the claims, two or more parts are said to be“coupled”, “connected”, “attached”, or “fastened” where the parts arejoined or operate together either directly or indirectly (i.e., throughone or more intermediate parts), so long as a link occurs. As usedherein and in the claims, two or more parts are said to be “directlycoupled”, “directly connected”, “directly attached”, or “directlyfastened” where the parts are connected in physical contact with eachother. None of the terms “coupled”, “connected”, “attached”, and“fastened” distinguish the manner in which two or more parts are joinedtogether.

Furthermore, it will be appreciated that for simplicity and clarity ofillustration, where considered appropriate, reference numerals may berepeated among the figures to indicate corresponding or analogouselements. In addition, numerous specific details are set forth in orderto provide a thorough understanding of the example embodiments describedherein. However, it will be understood by those of ordinary skill in theart that the example embodiments described herein may be practicedwithout these specific details. In other instances, well-known methods,procedures, and components have not been described in detail so as notto obscure the example embodiments described herein. Also, thedescription is not to be considered as limiting the scope of the exampleembodiments described herein.

General Description of a Hand Vacuum Cleaner

Referring to FIGS. 1 to 34, an exemplary embodiment of a surfacecleaning apparatus is shown generally as 1000. The following is ageneral discussion of this embodiment which provides a basis forunderstanding several of the features which are discussed herein. Asdiscussed subsequently, each of the features may be used individually orin any particular combination or sub-combination in this or in otherembodiments disclosed herein.

In the illustrated embodiment, the surface cleaning apparatus is a handvacuum cleaner, which may also be referred to also as a “handvac” or“hand-held vacuum cleaner”. As used herein, a hand vacuum cleaner is avacuum cleaner that can be operated to clean a surface generallyone-handedly. That is, the entire weight of the vacuum may be held bythe same one hand used to direct a dirty air inlet of the vacuum cleanerwith respect to a surface to be cleaned. For example, the handle and aclean air inlet may be rigidly coupled to each other (directly orindirectly) so as to move as one while maintaining a constantorientation relative to each other. This is to be contrasted withcanister and upright vacuum cleaners, whose weight is typicallysupported by a surface (e.g. a floor) during use.

As exemplified in FIGS. 1 to 7, surface cleaning apparatus 1000 includesa main body 1010 having a housing 1011 and a handle 1020, an airtreatment member 1100 connected to the main body 1010, a dirty air inlet1030, a clean air outlet 1040, and an air flow path extending betweenthe dirty air inlet and the clean air outlet.

Surface cleaning apparatus 1000 has a front end 1002, a rear end 1004,an upper end or top 1006, and a lower end or bottom 1008. In theembodiment shown, dirty air inlet 1030 is at an upper portion of thefront end 1102 and clean air outlet 1040 is at rearward portion of thelower end 1008. It will be appreciated that the dirty air inlet 1030 andthe clean air outlet 1040 may be provided in different locations.

A suction motor 1200 (see e.g. FIG. 10) is provided to generate vacuumsuction through the air flow path, and is positioned within a motorhousing 1210. In the illustrated embodiment, the suction motor ispositioned downstream from the air treatment member, although it may bepositioned upstream of the air treatment member (e.g., a dirty airmotor) in alternative embodiments.

Air treatment member 1100 is configured to remove particles of dirt andother debris from the air flow and/or otherwise treat the air flow. Inthe illustrated example, air treatment member 1100 includes a cycloneassembly having a single cyclonic cleaning stage with a single cyclonechamber 1110 and a dirt collection region 1122 external to the cyclonechamber. The cyclone chamber 1110 and dirt collection region 1122 may beof any configuration suitable for separating dirt from an air stream andcollecting the separated dirt, respectively.

The cyclone chamber 1110 may be oriented in any direction. For example,when surface cleaning apparatus 1000 is oriented with the upper end 1106above the lower end 1108, e.g. positioned generally parallel to ahorizontal surface, a central axis or axis of rotation 1115 of thecyclone chamber 1110 may be oriented horizontally, as exemplified inFIG. 10. In alternative embodiments, the cyclone chamber may be orientedvertically, or at any angle between horizontal and vertical.

In alternative embodiments, the cyclone assembly may include two or morecyclonic cleaning stages arranged in series with each other. Eachcyclonic cleaning stage may include one or more cyclone chambers(arranged in parallel or series with each other) and one or more dirtcollection chambers, of any suitable configuration. The dirt collectionchamber or chambers may be external to the cyclone chambers, or may beinternal the cyclone chamber and configured as a dirt collection area orregion within the cyclone chamber. For example, in the embodimentsexemplified in FIGS. 42 to 45 and 46 to 50, a second cyclonic cleaningstage is provided in series in what may be characterized as a ‘nested’configuration. As exemplified in FIG. 43, after traveling generallyaxially though the cyclone chamber 1110 from the front end wall 1160toward the rear end wall 1170, air exits cyclone chamber 1110 and entersa secondary cyclone chamber. A secondary dirt collection chamber 1121 ispositioned exterior to the secondary cyclone chamber and is incommunication with a dirt outlet 1141 to receive dirt and debrisdis-entrained from a dirty air flow by the secondary cyclone chamber. Inthe embodiment exemplified in FIGS. 42 to 45, air exiting the secondarycyclone chamber travels generally rearwardly and enters a pre-motorchamber 1318 via air inlet 1234. In the embodiment exemplified in FIGS.46 to 50, the secondary cyclone air outlet faces a rear wall 1236 of theupflow duct or conduit 1230 that directs air upwardly towards apre-motor filter 1320. Alternatively, the air treatment member need notinclude a cyclonic cleaning stage, and can incorporate a bag, a porousphysical filter media (such as foam or felt), or other air treatingmeans.

As exemplified in FIG. 10, hand vacuum cleaner 1000 may include apre-motor filter housing 1310 provided in the air flow path downstreamof the air treatment member 1100 and upstream of the suction motor 1200.Pre-motor filter housing 1310 may be of any suitable construction,including any of those exemplified herein. A pre-motor filter 1320 ispositioned within the pre-motor filter housing 1310. Pre-motor filter1320 may be formed from any suitable physical, porous filter media andhaving any suitable shape, including the examples disclosed herein withrespect to a removable pre-motor filter assembly. For example, thepre-motor filter may be one or more of a foam filter, felt filter, HEPAfilter, other physical filter media, electrostatic filter, and the like.

Optionally, the pre-motor filter housing 1310 may be openable (asdescribed herein), and at least a portion of the sidewall 1316 (e.g.removable or otherwise openable door 1330) and/or one of the end walls1312 or 1314 may be removable, openable, or otherwise re-configurable toprovide access to the interior of the pre-motor filter housing 1310.

Positioning the pre-motor filter housing 1310 toward the top 1006 of themain body 1010 may help facilitate access to the pre-motor filter 1320while the hand vacuum is resting on its base. For example, if the handvacuum cleaner 1000 is rested upon a table or other such surface, anopenable door 1330 of the pre-motor filter housing 1310 is provided atthe upper end of the housing and is accessible to a user. A user couldthen open the pre-motor filter housing 1310 by removing or otherwiseopening door 1330 while the hand vacuum 1000 rests on the table, toinspect or replace the pre-motor filter 1320, without having to use onehand to grasp the handle 1020 or otherwise support the hand vacuum.

As exemplified, hand vacuum cleaner 1000 may also include a post-motorfilter 1420 provided in the air flow path downstream of the suctionmotor 1200 and upstream of the clean air outlet 1040. Post-motor filter1420 may be formed from any suitable physical, porous filter media andhaving any suitable shape, including the examples disclosed herein. Inalternative embodiments, the post-motor filter may be any suitable typeof filter such as one or more of a foam filter, felt filter, HEPAfilter, other physical filter media, electrostatic filter, and the like.

In the illustrated embodiment, the dirty air inlet 1030 of the handvacuum cleaner 1000 is the inlet end 1032 of an inlet conduit 1036.Optionally, inlet end 1032 of the conduit 1036 can be used as a nozzleto directly clean a surface. The air inlet conduit 1036 is, in thisexample, a generally linear hollow member that extends along an inletconduit axis 1035 that is oriented in a longitudinal forward/backwarddirection and is generally horizontal when hand vacuum cleaner 1000 isoriented with the upper end 1006 above the lower end 1008.Alternatively, or in addition to functioning as a nozzle, inlet conduit1036 may be connected or directly connected to the downstream end of anysuitable accessory tool such as a rigid air flow conduit (e.g., an abovefloor cleaning wand), a crevice tool, a mini brush, and the like. Asshown, dirty air inlet 1030 is positioned forward of the air treatmentmember 1100, although this need not be the case. As exemplified, thedirty air inlet 1030 is positioned above the cyclone chamber.Optionally, the dirty air inlet 1030 may be provided at an alternatelocation, such as in the front end wall 1160.

As exemplified in FIGS. 1, 2, 5, 6, and 7, an optional accessory powercoupler 1050 may be provided adjacent to the inlet conduit 1036.Accessory power coupler 1050 includes a set of electrical connectors1056 that can inter-engage with compatible electrical connectors on anaccessory tool in order to provide an electrical connection between e.g.a power source of the hand vacuum and a motor or other electrical deviceof an accessory tool (e.g. a powered brush roller, a light source, andthe like). While the illustrated accessory power coupler 1050 is a maleconnector (i.e. projecting outwardly from the main body 1010 of the handvacuum cleaner 1000), in alternative embodiments it may be a femaleconnector (i.e. recessed inwardly) or any other shape suitable forcooperatively engaging with corresponding connectors on an accessorytool or other attachment. As exemplified, the accessory power coupler1050 may be positioned laterally to one side of the inlet conduit 1036.In other examples, the accessory power coupler 1050 may be located aboveor below the inlet conduit 1036.

As exemplified, power may be supplied to the suction motor and otherelectrical components of the hand vacuum cleaner from an onboard energystorage member which may include, for example, one or more batteries orother energy storage device. In the illustrated embodiment, the handvacuum cleaner 1000 includes a removable battery pack 1500 providedbetween the handle 1020 and the air treatment member 1100. Battery pack1500 is described in further detail herein. In alternative embodiments,a battery pack may not be provided and power may be supplied to the handvacuum cleaner by an electrical cord connected to the hand vacuumcleaner (not shown) that can be connected to a standard wall electricaloutlet.

Optionally, a forward surface of the handle 1020 and a rearward surfaceof the battery pack 1500 may cooperatively define a finger gap 1028therebetween (see e.g. FIG. 10). An advantage of this design is that theabsence of an intervening portion of main housing 1010 between thehandle and the energy storage member may facilitate a more compactoverall size of hand vacuum 1000.

As exemplified, a power switch 1060 may be provided to selectivelycontrol the operation of the suction motor (e.g. either on/off orvariable power levels or both), for example by establishing a powerconnection between the batteries and the suction motor. The power switchmay be provided in any suitable configuration and location, including abutton, rotary switch, sliding switch, trigger-type actuator and thelike. As illustrated in FIG. 4, power switch 1060 is in the form of abutton located toward upper end of the rear end 1004 of the hand vacuumcleaner, above a hand grip portion 1026 of the handle 1020. In thisposition, a user may be able to access the button 1060 while holding thehand vacuum via the hand grip, e.g. with the thumb of the hand holdingthe handle, and/or with a digit of their other hand.

The power switch or an alternate controller may also be configured tocontrol other aspects of the hand vacuum (brush motor on/off, etc.).Optionally, instead of being provided at an upper end of the handle, thepower switch may be provided on the main body (such as on the motorhousing or other suitable location).

As exemplified in FIG. 4, an optional information display device 1070may be provided to display one or more visual indications to a user. Forexample, the display device 1070 may provide a visual indication of:when suction motor is on; the current power level of the suction motor(if applicable); the current battery charge level; an estimated timeuntil the battery charge will be depleted, and/or similar information.The display device 1070 may include one or more light sources (e.g.light emitting diodes (LEDs)), display screens (e.g. a liquid crystal,an LED screen, an organic light emitting diode (OLED) screen, and thelike. The screen, and associated electronics, may be used to displaystatus information of one or more electrical components of the handvacuum cleaner.

In the illustrated embodiment, the information display device is in theform of a display screen 1070 that is provided at the upper end 1022 ofthe handle 1020. A first display portion 1072 is configured to displayan indication of whether the hand vacuum cleaner is in a floor cleaningmode or in a carpet cleaning mode (e.g. where power is being supplied toa brush roller of an accessory tool via electrical connectors 1056), anda second portion 1074 is configured to display an indication of a powermode of the suction motor (e.g. a regular power mode, a higher powermode, and/or a higher power ‘burst’ mode).

Air Flow Path Through a Hand Vacuum Cleaner

The following is a description of different features of an air flow paththrough a hand vacuum cleaner. These features may be used by themselvesin any surface cleaning apparatus or in any combination orsub-combination with any other feature or features described herein. Forexample, any of the airflow configurations described herein may be usedwith any of the pre-motor filter assemblies, relative positioning of thesuction motor and energy storage members, inclined battery packs,battery pack configurations, airflow cooling configurations, and otherfeatures described herein.

As exemplified, the air treatment member 1100 of the hand vacuum cleaner1000 may optionally be a single cyclonic cleaning stage withunidirectional air flow or a ‘uniflow’ cyclone chamber 1110 (i.e. wherethe cyclone air inlet and cyclone air outlet are at opposite ends of thecyclone chamber). Referring primarily to FIGS. 9 and 10, hand vacuumcleaner 1000 includes a single cyclonic cleaning stage with a cyclonechamber 1110 that has a cyclone air inlet 1120 in fluid communicationwith the inlet conduit 1036, a cyclone air outlet 1130, and a dirtoutlet 1140 that is in communication with a dirt collection chamber1122.

Optionally, the cyclone chamber 1110 may be generally horizontallyoriented so that the cyclone air inlet 1120 is located toward the frontend 1002 of the hand vacuum cleaner 1000, and the cyclone air outlet1130 is spaced rearwardly behind the cyclone air inlet 1120, at a rearend 1114 of the cyclone chamber 1110. From the cyclone air outlet 1130,an upflow duct or conduit 1230 directs the airflow upwards to apre-motor filter chamber 1310 that is vertically spaced from the cyclonechamber 1110. After passing through the pre-motor filter 1320, air maytravel generally rearwardly from the pre-motor filter 1320 to an inletend 1202 of the suction motor 1200. An advantage of this arrangement isthat, by promoting air to travel in this manner, the need for air flowdirection changes between an air outlet of the pre-motor filter and thesuction motor may be reduced or eliminated, thereby reducingbackpressure and/or air flow losses through this portion of the handvacuum cleaner. An additional, or alternative, advantage of providing apre-motor filter chamber 1310 that is vertically spaced from the cyclonechamber 1110 is that the need for air flow direction changes between acyclone air outlet and the suction motor may be reduced, therebyreducing backpressure and/or air flow losses through this portion of thehand vacuum cleaner. For example, any airflow in a forward direction maytake place within the pre-motor filter chamber or header 1310, asopposed to taking place in a (typically narrower) conduit that directsairflow in a direction opposite to the airflow through the dirty airinlet. An additional, or alternative, advantage of providing a pre-motorfilter chamber 1310 that is vertically spaced from the cyclone chamber1110, and optionally above the cyclone chamber 1110, is that the length(front to back) of the hand vacuum cleaner may be reduced, providing amore compact configuration.

FIGS. 1 to 34 exemplify one embodiment of a hand vacuum cleaner 1000having a cyclone unit that includes a uniflow cyclone chamber 1110 and adirt collection chamber 1122 that is positioned exterior to the cyclonechamber 1110 and is in communication with the dirt outlet 1140 toreceive dirt and debris dis-entrained from a dirty air flow by thecyclone chamber 1110. In the illustrated example, the cyclone air inlet1120 and dirt outlet 1140 are positioned toward opposing ends of thecyclone chamber 1110, and the cyclone air outlet 1130 is provided towardthe same end as the dirt outlet 1140 (the rear end as illustrated). Inthis configuration, dirty air can enter at the front end of the cyclonechamber, while cleaner air and the separated dirt particles both exitthe cyclone chamber at the opposing rear end.

In this embodiment, the cyclone chamber 1110 has a front end wall 1160and an opposing rear end wall 1170 that is spaced apart from the frontend wall along the cyclone axis 1115 about which air circulates withinthe cyclone chamber 1110 during operation of the hand vacuum cleaner. Acyclone chamber sidewall 1180 extends between the front and rear endwalls 1160, 1170. In the illustrated example, when the hand vacuum isoriented with the upper end above the lower end, the cyclone axis 1115is generally horizontal, and is closer to horizontal than vertical,e.g., ±20°, ±15°, ±10°, or ±5° from the horizontal. As exemplified, thecyclone axis 1115 is substantially parallel to, e.g. within ±20°, ±15°,±10°, or ±5°, and vertically offset below the conduit axis 1035 of theair inlet conduit 1036, and the cyclone chamber 1110 and dirt collectionchamber 1122 are both below the inlet conduit axis 1035. As illustratedin FIG. 10, when the hand vacuum 1000 is horizontal (as illustrated),the pre-motor filter 1320 is vertically spaced from (e.g. above) thecyclone axis 1115, and the suction motor 1200 is positioned rearward ofthe pre-motor filter 1320, so that air travels generally rearwardly fromthe pre-motor filter to the suction motor.

In this embodiment, the cyclone air inlet 1120 is a tangential air inletthat, as exemplified, terminates at an aperture or port that is formedin cyclone sidewall 1180, optionally an upper portion 1182 of thecyclone sidewall 1180, adjacent the front end wall 1160. Optionally, thecyclone air inlet 1120 may be provided at an alternate location, such asin the front end wall 1160.

The cyclone air inlet 1120 is fluidly connected with the outlet end ofthe conduit 1036 via a corresponding air outlet aperture or port 1038that may be provided in a lower portion of the air inlet conduit 1036.The cyclone air inlet 1120 may have any suitable arrangement and/orconfiguration, and in the illustrated example is configured as atangential air inlet that is directly connected to the air outletaperture 1038. Connecting the air inlet 1120 to the air outlet aperture1038 in this manner may help reduce the need for additional conduits tofluidly connect the dirty air inlet 1030 to the cyclone chamber 1110,and may reduce or eliminate the need for additional bends or air flowdirection changes between the dirty air inlet 1030 and the cyclonechamber 1110. Reducing the conduit length and number of bends may helpreduce the backpressure and air flow losses within the air flow path.

Positioning the cyclone air inlet 1120 toward the front of the cyclonechamber 1110 may help facilitate a desired air flow configuration withinthe cyclone chamber 1110. For example, in this configuration the cyclonechamber 1110 itself functions as part of the air flow path that conveysair rearwardly from the front 1002 of the hand vacuum 1000, without theneed for a separate fluid conduit.

In the illustrated example, cyclone air inlet 1120 is directly adjacentthe front wall 1160. Alternatively, cyclone air inlet 1120 may beaxially spaced from the front end wall 1160, and may be located atanother location along the length of the cyclone chamber 1110.Preferably, cyclone air inlet 1120 is provided in the front half of thecyclone chamber 1110 (i.e. forward of the axial mid-point of the cyclonechamber sidewall 1080) in order to help reduce the distance between thedirty air inlet 1030 and the cyclone air inlet 1120.

As shown in FIG. 10, the cyclone air outlet 1130 is provided in the rearend wall 1170 of the cyclone chamber 1110, and an axially extendingvortex finder conduit 1136 extends from the rear end wall 1170 and isaligned with the cyclone air outlet 1130. Optionally, a mesh screen (notshown) may be positioned over some or all of the inlet apertures 1138 ofthe vortex finder conduit 1136 to help inhibit lint, hair, and othersuch debris from entering the vortex finder conduit 1136. Positioningthe air outlet 1130 toward the rear end (and optionally in the rear endwall 1170) may help facilitate the desired air flow through the cyclonechamber 1110, such that air, while swirling, travels generally axiallythough the cyclone chamber 1110 from the front end wall 1160 toward therear end wall 1170.

Positioning the air outlet 1130 in the rear end wall 1170 of the cyclonechamber 1110 may also help facilitate the air flow connection betweenthe cyclone chamber 1110 and other downstream components in the handvacuum, such as the pre-motor filter housing 1310 and suction motorhousing 1210 described herein. In the illustrated embodiment the airoutlet 1130 is provided in the rear end wall 1170 and is connected tothe pre-motor filter housing 1310 through an upflow duct or conduit1230. This may help simplify the air flow path and construction of thehand vacuum. Alternatively, the air flow path may include one or moreadditional conduits connected downstream from the cyclone air outlet.

In this arrangement, air travelling through the hand vacuum 1000 willtravel generally rearwardly along the air inlet conduit 1036 (i.e.parallel to the conduit axis 1035 and then enter a tangential air inletwhich essentially changes the direction of the air to travel generallydownwardly through the cyclone air inlet 1120 (i.e. generally orthogonalto the cyclone axis 1115). The air can then circulate within the cyclonechamber 1110, and travel generally rearwardly toward the cyclone airoutlet 1130, and ultimately exit the cyclone chamber 1110 via thecyclone air outlet 1130 while travelling through the vortex finderconduit 1136 in a rearward direction (i.e. generally parallel to thecyclone axis 1115). In this configuration, the air flow changesdirection only once (and by only approximately 90° which may beaccomplished by a tangential air inlet), between entering the dirty airinlet 1030 and exiting the cyclone air outlet 1130.

The cyclone dirt outlet 1140 may be of any suitable configuration, andin the illustrated embodiment is a slot 1140 that is provided in thecyclone chamber side wall 1180, toward the rear end wall 1170. The slot1140 may extend around at least a portion of the perimeter of thecyclone side wall 1180, and may have any suitable length 1186 in theaxial direction (see e.g. FIG. 10). As exemplified, the slot may beprovided only in a lower portion of the sidewall. Accordingly, whendirty air inlet 1030 faces downwardly during use, dirt will exit into anupper end of an external dirt collection chamber. Positioning the dirtcollection chamber below the cyclone chamber, and not surrounding thecyclone chamber, reduces the width of the hand vacuum. While showndirectly adjacent the rear end wall 1170, such that the slot 1140 ispartially bounded by the cyclone side wall 1180 and the rear end wall1170, the slot 1140 may be located at another location along the lengthof the cyclone side wall 1180, and need not be directly adjacent therear end wall 1170. Alternatively, the dirt outlet 1140 may be providedtoward the mid-point of the cyclone chamber sidewall 1180, or may beprovided toward the front end wall 1160. While illustrated with a singledirt outlet 1140, the cyclone chamber 1110 may include two or more dirtoutlets that are in communication with the same dirt collection chamber,or optionally with different dirt collection chambers.

Preferably, at least a portion of the air treatment member may beopenable for emptying. For example, at least one end, and optionallyboth ends of the dirt collection chamber 1122 may be openable foremptying. Optionally, at least one end, and optionally both ends of thecyclone chamber 1110 may also be openable for emptying.

Referring primarily to FIGS. 9 and 10, the front end wall 1160 of thecyclone chamber 1110 and the front end wall 1126 of the dirt collectionchamber 1122 are both provided by portions of an openable front door1190 that covers the front end of the cyclone assembly. In thisarrangement, opening the front door 1190 will concurrently open thefront end walls 1160 and 1126 of the cyclone and dirt collectionchambers 1110, 1122. In the illustrated example, a user may hold thehand vacuum 1000 via the handle 1020 with one hand and open the frontdoor 1190 with the other hand. The front end wall 1160 of the cyclonechamber 1110 and the front end wall 1126 of the dirt collection chamber1122 may be concurrently openable and may cover all of a substantialportion of the front end of the cyclone chamber and the dirt collectionchamber. For example, the front end wall 1160 of the cyclone chamber1110 and the front end wall 1126 of the dirt collection chamber 1122 maybe a one piece assembly (i.e. they may be integrally formed).

The front door 1190 may be openably connected (e.g., pivotally openableor removably mounted) to the rest of the cyclone assembly using anysuitable mechanism, including a hinge or other suitable device.Optionally, the front door 1190 may be secured in the closed positionusing any suitable type of locking mechanism, including a latchmechanism that may be released by a user. In the embodiment of FIGS. 1to 34, the front door 1190 may be opened by pivoting it about a hingeassembly 1192 from a closed position (e.g. as shown in FIG. 1) to anopen position (e.g. as shown in FIG. 6). The front door 1190 may besecured in the closed position by a friction fit when connected asillustrated in FIG. 1, and/or by an assembly door lock 1194 or othersuitable locking mechanism. Preferably, the assembly door lock mayinclude at least one release actuator 1196 so that a user may unlock theassembly door lock, e.g. by depressing the actuator. The actuator foropening/releasing the openable portion of the cyclone assembly may beprovided on the cyclone assembly 1100 or on any other portion of thehand vacuum 1000 (such as the handle 1020).

In the embodiments described herein, the surface cleaning apparatusincludes a pre-motor filter housing 1310 positioned in the air flow pathbetween the cyclone chamber and the suction motor. It will beappreciated that in some embodiments, the pre-motor filter may be of anyconfiguration and the direction of air flow through the pre-motor filter1320 may be any particular direction.

Referring primarily to FIGS. 9 and 10, as exemplified, in someembodiments, the main body 1010 may be configured such that the suctionmotor housing 1210 is located rearward of the pre-motor filter housing1310 and, preferably, axially aligned with the pre-motor filter housing1310 such that air exiting the pre-motor filter may travel generallylinearly to the suction motor. It will be appreciated that suction motorhousing 1210 and pre-motor filter housing 1310 may be of anyconfiguration

As exemplified herein, the pre-motor filter 1320 may be configured as agenerally cylindrical foam filter with a hollow, open interior and ispreferably part of a removable pre-motor filter assembly, as discussedelsewhere herein. The pre-motor filter 1320, which may be a foam filter,extends longitudinally along a filter axis 1325, which may be generallyparallel with the suction motor axis of rotation and accordingly isexemplified as being generally horizontal in the illustrated embodiment.The interior, downstream surface of filter 1320 is in communication withthe air outlet 1242 via an outlet conduit 1340 of the pre-motor filterassembly. An advantage of a cylindrical filter is that a relativelylarge upstream surface area may be provided in a small space. A furtheradvantage of this configuration is that, if the suction motor housing1210 is located rearward of, and generally axially aligned with, thepre-motor filter housing 1310, air exiting the pre-motor filter maytravel rearwardly through the hollow interior and then travel rearwardlyto the suction motor.

In the illustrated example, the pre-motor filter housing 1310 ispositioned such that the pre-motor filter 1320 is vertically spaced fromand mostly, and optionally entirely, located above the cyclone axis 1115and also above the cyclone chamber. Put another way, pre-motor filter1320 mostly, and optionally entirely, overlies the cyclone chamber. Inother embodiments, only a portion of the pre-motor filter may be abovethe cyclone axis 1115 and optionally also above the cyclone chamber.

Referring to FIG. 10, in the illustrated example the pre-motor filterhousing 1310 has forward and rear end walls 1312 and 1314, and a chambersidewall 1316 defining a pre-motor filter chamber or plenum 1318.Optionally, the pre-motor filter is removable, such as proving aremovable or otherwise openable door 1330. Door 1330 may extend betweenforward and rear end walls 1312 and 1314. The housing 1310 also has anair inlet 1234 that is connected downstream from the cyclone air outlet1130 via upflow duct 1230, and an air outlet 1242 positioned in the rearend wall 1314. In the illustrated example, the housing air inlet 1234 islocated toward the rear end of the housing 1310. To travel from the airinlet 1234 to the air outlet 1242, air passes through the pre-motorfilter 1320 positioned within the chamber 1318.

As the pre-motor filter 1320 is positioned above the cyclone air outlet,air travels upwardly to the pre-motor filter chamber 1318. Asexemplified herein, the pre-motor filter may be in the shape of a hollowcylinder which has a central axis that is generally parallel with thesuction motor axis of rotation. An advantage of this configuration isthat, after the air travels upwardly to the pre-motor filter chamber1318, in order to try to balance the forces in the pre-motor filterchamber 1318, the air will tend to spread across the chamber. Therefore,without using a 90□ bend to direct the air to the front part of thepre-motor filter, a plenum is used to distribute the air across theupstream surface of the pre-motor filter. In accordance with thisconfiguration, air travels to the filter housing 1310 in a generallyupward direction, where it disperses in the pre-motor filter chamber1318 and circulates around and through the outer, upstream surface offilter 1320, and exits the housing air outlet 1242 in a generallyrearward direction into the suction motor housing inlet end 1212.

In the illustrated example, the suction motor 1200 is generallyhorizontally oriented, such that the suction motor axis of rotation 1205is generally horizontal (e.g., ±20°, ±15°, ±10°, or ±5° from horizontal)when the hand vacuum cleaner is positioned with the upper end above thelower end (as illustrated in FIG. 10). In this arrangement, the suctionmotor axis 1205 is generally parallel to the cyclone axis 1115 and thepre-motor filter axis 1325.

In the example configuration illustrated in FIG. 10, an inlet end 1202of the suction motor 1200 faces towards a hollow interior of thepre-motor filter. In such a configuration, air may travel generallylinearly from the pre-motor filter 1320 to the suction motor 1200. Anabsence of air flow direction changes between an air outlet of thepre-motor filter and the suction motor may reduce backpressure and/orair flow losses through this portion of the hand vacuum cleaner.

Also, positioning the suction motor at an upper end of a handle of thevacuum cleaner with the suction motor axis vertically displaced from thecyclone axis of rotation may facilitate the reduction of air flowconduit bends and/or air flow direction changes between a dirty airinlet and a clean air outlet, thereby reducing backpressure and/or airflow losses through the hand vacuum cleaner. Additionally, oralternatively, such a configuration may help provide a compact overalldesign of the hand vacuum cleaner without adversely affecting the handfeel and/or perceived balance of the hand vacuum.

It will be appreciated that the air may exit the hand vacuum cleaner viaa grill located in an upper portion of the main body (e.g., via an airoutlet provided in the rear end of the main body or a sidewall adjacentthe rear end). Alternately, air may exit through a lower portion of themain body. This may be achieved by conveying the air downwardly throughthe handle of the hand vacuum cleaner. Accordingly, as exemplified, atleast a portion of the air flow path between the dirty air inlet 1030and the clean air outlet 1040 may flow through the handle 1020. This mayhelp facilitate a variety of different air flow path configurations andclean air outlet 1040 locations. This may also allow at least some ofthe air being exhausted by the suction motor 1200 to flow over, andoptionally help cool, operating components that are located in thehandle. Examples of such components may include controllers, circuitboards, other internal electronics and the like. One example of suchelectronics can include a printed circuit board (PCB) provided tocontrol optional information display device 1070 and/or power switch1060.

In the illustrated embodiment, a handle air flow passage 1250 has aninlet end 1252 that is located toward the top 1022 of the handledownstream from the suction motor 1200, and an outlet end 1254 that islocated toward the bottom 1024 of the handle. This may help channel theair through substantially the entire length of the hand grip portion1026 of the handle 1020.

As exemplified, the air exhausted from the suction motor 1200 is routedthrough the handle, and the clean air outlet 1040 is provided in theform of a plurality of slots 1430 that are formed in the lower end 1024of the handle. Air entering the inlet end 1252 is directed through thehandle 1020 and exits via the slots 1430. In this example, the slots orgrill 1430 are oriented such that air exiting the clear air outlet 1040travels generally downwardly and rearwardly from the lower end 1024 ofthe handle 1020. It will be appreciated that the clean air outlet may beof any design and may be located anywhere in the lower portion of thehand vacuum cleaner.

Optionally, one or more post-motor filters may be placed in the air flowpath between the suction motor 1200 and the clean air outlet 1040. Thepost-motor filter may be provided at the clean air outlet 1040. The postmotor filter may be in an openable housing. For example, as exemplified,the clean air outlet 1040 may be an openable grill. Further, theopenable access panel may support the post-motor filter. For example, inthe embodiment of FIGS. 1 to 34, a post-motor filter 1420 is supportedby a removable tray 1410 that covers the lower end of the post-motorfilter housing 1400 and provides the clean air outlet 1040 in the formof a grill. The illustrated post-motor filter 1420 is a physical foammedia filter, but optionally the post-motor filters may be any suitabletype of filter and may include one or more of foam filters, feltfilters, HEPA filters, other physical filter media, electrostaticfilters, and the like.

With references to FIGS. 23-27, removable tray 1410 includes a pair ofrigid engaging projections 1440 provided on a front end 1412, and a pairof movable engaging projections 1450 extending upwardly from a rear end1414 and resiliently biased towards the rear end. To separate the trayfrom the main body 1010, actuating (e.g. depressing) button 1460 resultsin forward movement of the movable engaging projections 1450, resultingin their disengagement from corresponding recesses 1455 in the mainbody, allowing the rearward end 1414 of tray 1410 to be pivoteddownwardly from handle 1020. Once tray 1410 has been so pivoted, it maybe translated rearwardly to remove engaging projections 1440 fromcorresponding recesses 1445 in the main body. To connect the tray 1410to the main body 1010, the process may be generally reversed. That is,projections 1440 may be inserted into recesses 1445, and tray 1410subsequently pivoted upwardly until engaging projections 1450 aresecured in recesses 1455. It will be appreciated that any otherconstructions may be used to removably secure tray 1410 in position onthe main body.

While the figures exemplify positioning the pre-motor filter and suctionmotor vertically spaced above the cyclone axis, it will be appreciatedthat the pre-motor filter and suction motor vertically spaced below thecyclone axis.

Removable Pre-Motor Filter Assembly

The following is a description of different features of a removablepre-motor filter assembly for a surface cleaning apparatus. Thesefeatures may be used by themselves in any surface cleaning apparatus orin any combination or sub-combination with any other feature or featuresdescribed herein. For example, any of the pre-motor filterconfigurations described herein may be used with any of the air flowpaths, relative positioning of the suction motor and energy storagemembers, inclined battery packs, battery pack configurations, airflowcooling configurations, and other features described herein.

In accordance with this feature, the outlet conduit of the filterassembly may be inclined at an angle to the removal direction of thepre-motor filter assembly with the upper (or outermost portion of theoutlet conduit in the removal direction) extending further in thedownstream direction than the lower (or innermost portion of the outletconduit in the removal direction). The mating downstream conduit may besimilarly oriented. An advantage of this configuration is that thedownstream face of the pre-motor filter assembly (which may have asealing gasket) may be placed on the upstream face of the downstreamconduit (which may have a sealing gasket) instead of one face slidingacross the other, which could damage one or both gaskets.

In accordance with this feature, as exemplified, the pre-motor filter1320 of the hand vacuum cleaner 1000 is optionally part of a removablepre-motor filter assembly 1300. FIGS. 19 to 22 exemplify one embodimentof a removable pre-motor filter assembly 1300 that includes a generallycylindrical filter 1320 supported by a filter support member 1340.Filter support member 1340 has an outlet conduit 1342 for directing anair flow after it has passed through the filter 1320. In use, air flowsfrom an outer or upstream side 1322 of the filter 1320, through thefilter media and to an inner or downstream side 1324 of the filter 1320,and to the outlet conduit 1342.

Optionally, the outlet conduit 1342 generally faces an inlet end 1202 ofsuction motor 1200. Therefore, as exemplified, the filter support member1340 may be generally horizontally oriented so that the pre-motor filteraxis 1325 extends in a generally forwards/rearwards direction (fromfront end 1321 to rear end 1323 of the pre-motor filter assembly) whenthe hand vacuum cleaner 1000 is oriented with the upper end above thelower end, and the outlet conduit 1342 faces generally rearwardly, andoptionally directly faces an inlet end 1202 of suction motor 1200. Fromthe outlet conduit 1342, a treated air conduit 1246 directs the airflowrearwards to an inlet end 1202 of suction motor 1200 that ishorizontally spaced from the pre-motor filter 1320.

As illustrated in FIGS. 19 to 22, filter support member 1340 has a mainbody portion 1350 that is located in a hollow interior of the generallycylindrical filter 1320. In the illustrated embodiment, an outer surfaceof main body portion 1350 is flush with a downstream or inner surface1324 of filter 1320, and the downstream surface 1324 is in air flowcommunication with an internal filter conduit 1356. More specifically,in the illustrated example a plurality of apertures 1351 define a porousportion of the filter support member 1340 between a first end 1352 and asecond end 1354 of the main body portion 1350. It will be appreciatedthat more or fewer apertures may be provided in alternative embodiments.Accordingly, if filter 1320 is sealed to or seats securely on bodyportion 1350, air will be inhibited from travelling between the outersurface of main body portion 1350 and the inner surface 1324 of filter1320 to thereby bypass the filter media.

The outlet conduit 1342 extends from the second end 1354 of the mainbody portion 1350. The second or opposed end 1352 of the main bodyportion 1350 may be sealed to or may seat securely on the second end1354 of the main body portion 1350 to inhibit and preferably prevent airfrom exiting the internal filter conduit 1356 from the second end, sothat substantially and preferably all of the air that exits thedownstream side 1324 of the pre-motor filter 1320 is directed throughoutlet conduit 1342.

In order to inhibit or prevent air exiting through the front end of theinternal filter conduit 1356, the front end of the main body portion1350 may be closed. As exemplified, an end wall 1362 is provided to capthe opposed end 1352 of the main body portion 1350. Optionally, end wall1362 has an outwardly projecting portion 1363 to facilitate positioningthe pre-motor filter assembly 1300 in a surface cleaning apparatus, asdiscussed further below.

Optionally, flanges or other sealing members may be provided at one orboth ends of the main body portion 1350 to inhibit or prevent airflowfrom flowing between pre-motor filter 1320 and filter support member1340 and to the internal filter conduit 1356, e.g. effectively bypassingthe pre-motor filter. In the illustrated example, a circumferentialbypass flange 1358 is provided at the second end 1354 of the main bodyportion 1350.

The pre-motor filter assembly may be seated in position in the pre-motorfilter housing by any means known in the art. As exemplified, one ormore alignment or seating members may be provided on one or both of thefront and rear ends 1321, 1323 of the pre-motor filter assembly.

In the illustrated example, a pair of alignment flanges 1370 extend froman axially longer (outermost) side of outlet conduit 1342. Flanges 1370may facilitate in the seating and/or alignment of pre-motor filterassembly 1300 within a pre-motor filter chamber. For example, in theillustrated example the flanges 1370 may be configured to act as cammingsurfaces with one or more projections from an internal surface of theopenable door 1330 of the pre-motor filter chamber. As shown in FIG. 18,openable door 1330 has an inwardly extending projection 1338 that has awidth approximately equal to a radial distance between flanges 1370. Inthis arrangement, as openable door 1330 is closed, projection 1338 isconfigured to come into contact with both flanges 1370, therebypromoting a predetermined orientation of pre-motor filter assembly 1300relative to the pre-motor filter housing 1310 as well as locating theoutlet conduit to be aligned with the downstream air flow conduit.

Additionally, or alternatively, flanges 1370 may allow a user to gripand/or manipulate pre-motor filter assembly 1300 without having to comeinto contact with pre-motor filter 1320, which may become dirty duringuse.

Optionally, one or more support projections may be provided on one orboth ends of pre-motor filter assembly 1300. In the illustrated example,a pair of support flanges 1372 extend from opposite lateral sides ofoutlet conduit 1342. Flanges 1372 may facilitate the support and/oralignment of pre-motor filter assembly 1300 within a pre-motor filterchamber. For example, in the illustrated example the flanges 1372 may beconfigured to rest on corresponding support surfaces provided at therearward end of the pre-motor filter chamber. As shown in FIGS. 15-17,surfaces 1313 are formed in end wall 1344 of the pre-motor filterchamber 1310. Also, a surface 1311 is formed in the opposing end wall1312. In this arrangement, as pre-motor filter assembly 1300 is loweredinto the pre-motor filter chamber 1310, surfaces 1313 are configured tocome into contact with and support flanges 1372, and surface 1311 isconfigured to come into contact with and support outwardly projectingportion 1363 of filter support member 1340, thereby promoting apredetermined vertical position and/or angle of pre-motor filterassembly 1300 relative to the pre-motor filter housing 1310.

In the illustrated embodiment, filter support member 1340 (includingoutlet conduit 1342, main body portion 1350, and end wall 1362) is a onepiece assembly (e.g. integrally formed). In alternative embodiments,filter support member 1340 may be constructed from two or more parts.

While in the illustrated example the pre-motor filter 1320 and thefilter support member 1340 are co-axial, this may not be the case inalternative embodiments.

As illustrated in FIG. 22, a downstream or terminal end 1344 of theoutlet conduit 1342 is at an angle 1357 to a direction of air flowthrough the outlet conduit (e.g. generally parallel to a centralpre-motor filter axis 1325 and/or a central filter support member axis1355). Outlet conduit 1342 mates with air conduit 1246, which providesthe air outlet 1242 from pre-motor filter chamber 1310. As discussedsubsequently, the inlet end of outlet conduit 1342 may be similarlyangled.

An advantage of the terminal end of the outlet conduit being at an angleof to a direction through the outlet conduit is that the removablefilter assembly may be positioned substantially flush against adownstream air conduit (e.g. a conduit that leads to a suction motor)having a similarly angled terminal end without requiring lateralmovement of the outlet conduit towards other conduit. For example, thefilter assembly may be moved in a direction substantially perpendicularto the direction of airflow (e.g., vertically upwardly in theorientation of FIG. 11). Such an arrangement may, for example,facilitate the use of a gasket or other sealing member between the endsof the conduits to provide an improved seal between the conduits. Forexample, if the terminal end of the outlet conduit were perpendicular toa direction of airflow through the conduit, moving the filter assemblyin a direction substantially perpendicular to the direction of airflowmay shear or otherwise damage a flexible or otherwise deformable gasket(e.g. an elastomeric gasket or the like) provided at the end of theconduit to which the outlet conduit is to be aligned.

Alternatively, or additionally, such an arrangement may eliminate theneed for a biasing or other retaining mechanism to exert a force on thefilter assembly to maintain a seal between the conduits. For example, ifthe terminal end of the outlet conduit were perpendicular to a directionof airflow through the conduit, to avoid damaging a gasket or othersealing member between the conduit ends, at least the final motion toalign the conduit ends may be in a direction parallel to a direction ofairflow through the conduit. In such a situation, it may be necessary tomaintain the application of an axial force to the pre-motor filterassembly in order to maintain an adequate seal.

As illustrated in FIGS. 11 to 17, a terminal end 1241 of the treated airconduit 1246 may also be optionally provided at an angle 1257 (see FIG.11) to a direction of air flow through the treated air conduit 1246 thatleads to the suction motor 1200. In the illustrated example, the angle1257 is about the same as the angle 1357 between the direction of airflow through the outlet conduit 1342 of the pre-motor filter assemblyand the terminal end 1344 of the outlet conduit 1342. This arrangementallows the outlet conduit 1342 and the treated air conduit 1246 tocooperatively define a generally linear air flow passage despite theangled terminal ends of the respective conduits.

Optionally, a gasket 1247 or other sealing member may be provided tohelp provide a substantially air tight seal between the terminal end1344 of the outlet conduit 1342 and the terminal end 1241 of the treatedair conduit 1246. In the illustrated example, the gasket 1247 has agenerally consistent axial length about its perimeter, e.g. tofacilitate a seal between the ends 1344, 1241 that are generallyparallel to each other due to angles 1357, 1257 being about the same.Alternatively, gasket 1247 may have a variable axial length about itsperimeter, e.g. to facilitate a seal where angles 1357, 1257 aredifferent from each other (e.g. where ends 1344, 1241 are not parallel.

Another advantage of the terminal end of the outlet conduit and theinlet end of conduit 1246 being at an angle to a direction through theoutlet conduit is that the outlet face of the pre-motor filter assemblymay be placed onto the inlet or upstream face of conduit 1246 duringinsertion of the pre-motor filter assembly. Further, when door 1330 isplaced in the closed position, the engagement of inwardly extendingprojection 1338 and flanges 1370 may apply sufficient pressure to sealthe end face and inhibit leakage out of the air flow conduits.

Another advantage of the terminal end of the outlet conduit being at anangle of to a direction through the outlet conduit is that the removablefilter assembly may only be positionable within the surface cleaningapparatus in a single pre-determined orientation. In other words, a usermay only be able to mount to the pre-motor filter assembly in a singleorientation relative to the surface cleaning apparatus. This mayprevent, for example, the pre-motor filter from being installed e.g.upside-down from its designed orientation, or otherwise mis-aligned.Accordingly, an asymmetric pre-motor filter media may be providedwithout the risk of a user improperly positioning the filter within asurface cleaning apparatus.

It will be appreciated that some of the embodiments disclosed herein maynot use any of the features of the pre-motor filter assembly disclosedherein and that, in those embodiments, a pre-motor filter of any kindknown in the art may be used, or a pre-motor filter may not be provided.

Inclined Battery Pack

The following is a description of different features of a hand vacuumcleaner with an inclined battery pack. These features may be used bythemselves in any surface cleaning apparatus or in any combination orsub-combination with any other feature or features described herein. Forexample, any of the battery pack configurations described herein may beused with any of the air flow paths, pre-motor filter assemblies,relative positioning of the suction motor and energy storage members,battery pack configurations, airflow cooling configurations, and otherfeatures described herein.

In accordance with this feature, an upper end of the battery pack may beinclined in a forward direction. Accordingly, the lower end of thebattery pack may extend further rearwardly. If the dirt collectionregion is located adjacent a forward face of the battery pack, then thedirt collection region may extend further rearwardly, thereby enabling alarger dirt collection region to be provided.

It will be appreciated that, in many embodiments, power may be suppliedto the hand vacuum cleaner 1000 by an electrical cord connected to thehand vacuum (not shown) that can be connected to a standard wallelectrical outlet. In such embodiments, the suction motor 1200 and otherelectronics may run on AC power supplied from a wall socket. Inaccordance with this feature, alternatively, or in addition to beingpowered by an electrical cord, the hand vacuum cleaner may include oneor more onboard power sources. The power sources may be any suitabledevice, including, for example one or more batteries. Optionally, thebatteries and battery packs may be rechargeable or may be replaceable,non-rechargeable batteries.

Battery pack 1500 may include any suitable number of cells 1510, and mayinclude, for example, lithium ion battery cells. Any number of cells maybe used to create a power source having a desired voltage and current,and any type of battery may be used, including NiMH, alkaline, and thelike. Battery pack 1500 may be of any known design and may beelectrically connected to the hand vacuum cleaner by any means known inthe art.

FIGS. 32 to 34 exemplify a battery pack 1500. As exemplified, batterypack 1500 has an upper end 1506, a lower end 1508, a front face 1502,and a rear face 1504. In the illustrated example, battery pack 1500 isgenerally rectangular, but alternative embodiments may have any suitableshape.

In the illustrated examples, battery pack 1500 has a power coupling 1540for supplying power (e.g. charging) the cells 1510. Any suitable powercoupling may be used, for example, a female coupling configured toreceive a male coupling of an electrical cord that is connectable to asource of AC or DC power, such as a household power socket. Optionally,power coupling 1540 is accessible when the battery pack 1500 iselectrically connected to hand vacuum cleaner 1000. An advantage of sucha configuration is that the battery pack may be charged without removingit from the hand vacuum cleaner 1000. Another advantage is that it mayallow for corded operation of hand vacuum cleaner 1000 when the powercells 1510 are substantially or completely discharged, as power may besupplied to the suction motor via power coupling 1540 instead of (orwhile) charging the cells 1510.

Optionally, the battery pack 1500 may be removable from the rest of thehand vacuum using any mechanism known in the art. Referring to FIGS. 28and 29, the illustrated example battery pack 1500 is configured to beremovable by sliding the battery pack downward through an aperture 1590(see FIG. 31) provided in the lower end 1008 of hand vacuum 1000.Optionally, one or more guiding features may be provided on one or bothof the hand vacuum 1000 and the battery pack 1500. As illustrated inFIG. 33, a pair of longitudinal ridges 1520 is provided on the frontface 1502 of battery pack 1500. Ridges 1520 are configured to beslidably received in corresponding grooves 1525 on an inner face ofaperture 1590 (see FIG. 29). Ridges 1520 and grooves 1525 thuscooperatively assist in aligning the battery pack as is it movedupwardly into and/or downwardly out of aperture 1590.

In the illustrated embodiment, the upper end 1506 of the battery pack1500 is provided with a plurality of electrical connectors 1530 that caninter-engage with compatible electrical connectors 1580 on the main body1010 (see e.g. FIG. 29). Engagement between the electrical connectors1530 and 1580 can provide an electrical connection between the batteries1510 and the suction motor 1200, and optionally other electronics, suchas display device 1070. In this arrangement, removing the battery pack1500 interrupts the supply of power to the suction motor 1200, and thesuction motor 1200 is not operable when the battery pack 1500 isdetached. It will be appreciated that electrical connectors 1530 may belocated elsewhere on the battery pack.

The battery pack 1500 can be secured to the rest of the main body 1010using any suitable attachment mechanism, including mechanical latches,retention catches, or any other mechanism attachment structure capableof being released to disengage and remove the battery pack. Optionally,one or more actuators for releasing the attachment mechanism may beprovided on the main body 1010 (and remain with the main body when thebattery pack is removed), or alternatively may be provided on thebattery pack 1500 such that the actuator is removable with the battery.

Referring to FIGS. 9 and 33, in the illustrated example battery pack1500 is configured to be releasably secured to hand vacuum 1000 using asingle latch at the lower end 1506. The latch can be released bypressing the release actuator that is provided in the form of button1550. Pressing rearwardly on the button 1550 results in a disengagementof a tab 1552 from a corresponding retaining surface 1523 providedproximate to and facing towards aperture 1590. The button 1550 ismounted to the lower end 1506 of battery pack 1500, and is removablewith the battery pack.

Alternatively, a release actuator may be provided on the main body 1010of the hand vacuum cleaner, and a corresponding retaining surface may beprovided on the battery pack 1500. For example, in the exampleillustrated in FIG. 36, a retaining surface 1523 is provided on a rearface 1504 of battery pack 1500, and is removable with the battery pack.A release actuator that is provided in the form of button 1550 ispositioned on the main body 1010 of hand vacuum 1000. Pressing forwardlyon the button 1550 results in a pivoting and disengagement of a tab 1552from retaining surface 1523.

Optionally, the battery pack 1500 may be configured so that it can beconnected to one or more other devices/apparatuses, in addition to thehand vacuum 1000. For example, the same battery pack 1500 that is usedwith the hand vacuum could be connectable to another vacuum, power tool,cleaning device (such as a mop, steam cleaner, carpet extractor, etc.)or any other suitable device to power the other device(s) that thebattery pack can be connected to.

Optionally, the battery pack 1500 may have one or more output devices toe.g. provide an indication of a status of the battery pack and/or of oneor more of the individual battery cells 1510. For example, one or morevisual indicators such as LEDs and/or an audio output device such as aspeaker may be provided. In the example illustrated in FIG. 32, a numberof LEDs 1560 are provided along an edge between a rear face 1504 and aside face of the battery pack 1500. An advantage of positioning theoutput devices along an edge of the battery pack is that the indicatorsmay be visible from a greater range of relative orientations than ifthey were positioned on a single face of the battery pack.

As illustrated in FIG. 4, another advantage of positioning the LEDs 1560a-1560 c proximate a side edge of a rear face 1504 is that they may bemore readily visible to a user holding the hand vacuum cleaner 1000 infront of them. Accordingly, a user may be able to see the LEDs 1560a-1560 c while using the hand vacuum without having to re-orient thehand vacuum cleaner from a typical in-use position.

As discussed above, battery pack 1500 may include any suitable number ofindividual battery cells 1510. In example illustrated in FIG. 34,battery pack 1500 contains 7 cells 1510 a-1510 g. Each cell 1510 isgenerally cylindrical, and the cells are arranged in a generally linearconfiguration (in a column) along the height of battery pack 1500. Morespecifically, cells 1510 a to 1510 f are arranged with their centrallongitudinal axes positioned along a battery pack axis 1505 that in theillustrated example is parallel to a front wall 1501 of the battery pack1500, and cell 1510 g is positioned with its central longitudinal axisoffset rearwardly from axis 1505.

As shown in FIG. 10, in the illustrated example battery pack 1500extends upwardly and forwardly when the upper end of the hand vacuumcleaner is positioned above the lower end of the hand vacuum cleaner.For example, battery pack axis 1505 is at an angle 1507 to thehorizontal when the inlet conduit axis 1035, cyclone axis 1115, filteraxis 1325, and/or suction motor axis 1205 is generally horizontallyoriented. For example, battery pack axis 1505 may be generally parallelto a handle axis 1025 (see FIG. 31).

Also, in the configuration shown in FIG. 10, a portion 1123 of the dirtcollection chamber 1122 adjacent the rear end wall 1124 of the chamber1122 is located below a portion of the battery pack 1500. An advantageof this design (i.e. providing at least some vertical overlap between anenergy storage member and a dirt collection region) is that it may helpprovide a relatively larger dirt chamber capacity while helping toreduce the overall size of the hand vacuum 1000.

In the illustrated example, the rear end wall 1124 of the dirtcollection chamber 1122 is at an angle to the vertical. As shown, rearend wall 1124 is generally parallel to the front wall 1501 of thebattery pack 1500 and to the battery pack axis 1505, although inalternative embodiments they may not be parallel.

Also, when the inlet conduit axis 1035, cyclone axis 1115, filter axis1325, and/or suction motor axis 1205 is generally horizontally oriented,a lower end of the front face 1502 is positioned rearward of an upperportion of the front face 1502.

It will be appreciated that the dirt collection region may be of variousshapes which occupies some or all of the additional volume created byorienting the battery pack 1500 such that the lower end extends furtherrearwardly.

It will be appreciated that some of the embodiments disclosed herein maynot use the inclined energy storage members as disclosed herein andthat, in those embodiments, any suitable positioning of the energystorage members, if provided, may be used.

Positioning of Suction Motor and Energy Storage Member

The following is a description of different features of a hand vacuumcleaner with a suction motor positioned an upper end of aforwardly-inclined handle and rearward of at least some of the energystorage members. These features may be used by themselves in any surfacecleaning apparatus or in any combination or sub-combination with anyother feature or features described herein. For example, any of therelative positioning of the suction motor and energy storage membersdescribed herein may be used with any of the air flow paths, pre-motorfilter assemblies, inclined battery packs, battery pack configurations,airflow cooling configurations, and other features described herein.

In accordance with this feature, the batteries and the suction motor maybe positioned so as to reduce the torque experienced by a user operatingthe hand vacuum cleaner. For example, by positioning a suction motorpositioned at or rearward of an upper end of a forwardly-inclined handleand rearward of at least some of the energy storage members, the weightof the suction motor may partially counterbalance the weight of thebatteries.

As previously discussed, in some embodiments, batteries used to powerthe hand vacuum cleaner 1000 may be provided at a single location, forexample as one large battery pack 1500 that may include any suitablenumber of cells 1510, and may include, for example, lithium ion batterycells.

Optionally, a battery pack 1500 may be positioned such that some or allof the battery cells 1510 are positioned forward of a suction motor. Inthis configuration, the distribution of the weight of the battery pack1500 and the weight of the suction motor 1200 may affect the hand feeland/or perceived balance of the hand vacuum 1000.

In the example illustrated in FIG. 10, suction motor 1200 is positionedrearward of cells 1510 a, 1510 b, 1510 c, 1510 d, and 1510 e of batterypack 1500. In the example illustrated in FIG. 43, suction motor 1200 ispositioned rearward of cells 1510 a, 1510 b, 1510 d, 1510 e, and 1510 gof battery pack 1500. In the examples illustrated in FIGS. 36, 40, and47, all of cells 1510 a-1510 f are positioned forward of the suctionmotor 1200.

Suction motor 1200 is preferably positioned at the upper end of aforwardly inclined handle 1020, as shown in the illustrated embodiments,although it may alternatively be positioned rearward of the upper end ofthe handle or at the lower end or at a mid-point of a handle.Additionally, or alternatively, the handle 1020 may be generallyvertical or may be rearwardly inclined.

Optionally, a battery pack 1500 may be positioned such that a volumedefined by the battery cells 1510 is positioned such that an axis ofrotation 1115 of a cyclone chamber 1110 may intersect such a volume whenthe battery pack is secured to the main body 1010. For example, thecyclone chamber 1110 may be oriented horizontally, and the battery pack1500 may be positioned rearward of the cyclone chamber. An advantage ofsuch a configuration is that it may facilitate a more compact design ofhand vacuum 1000.

It will be appreciated that some of the embodiments disclosed herein maynot use the relative positioning of the suction motor, handle, andenergy storage members as disclosed herein and that, in thoseembodiments, any suitable design may be used.

Nested Energy Storage Members

The following is a description of different features of a hand vacuumcleaner having an energy storage member (e.g. a battery pack thatincludes one or more battery cells) that is positioned rearward of adirt collection region and at least partially underlies at least aportion of one or both of a cyclone chamber and a pre-motor filter.These features may be used by themselves in any surface cleaningapparatus or in any combination or sub-combination with any otherfeature or features described herein. For example, any of the batterypack configurations described herein may be used with any of the airflow paths, pre-motor filter assemblies, relative positioning of thesuction motor and energy storage members, inclined battery packs,airflow cooling configurations, and other features described herein.

In accordance with this feature, the some or all of a battery pack maybe located beneath some or all of a cyclone chamber and/or a pre-motorfilter. For example, the dirt collection region may be configured toenable the battery pack to nest or partially nest therein. Accordingly,the overall length of the hand vacuum cleaner (in the forward/rearwarddirection) may be reduced, thereby providing a more compact hand vacuumcleaner.

As previously discussed, in some embodiments, batteries used to powerthe hand vacuum cleaner 1000 may be provided at a single location, forexample as one large battery pack 1500 that may include any suitablenumber of cells 1510, and may include, for example, lithium ion batterycells.

Optionally, a battery pack 1500 may be positioned such that at least aportion of the battery pack 1500 is nested vertically spaced from a dirtcollection region 1122. For example, at least a portion of the batterypack 1500 may underlie at least a portion of one or both of a cyclonechamber 1110 and a pre-motor filter 1320. In such a configuration, theoverall size or length of the hand vacuum 1000 may be reduced.

For example, as illustrated in the embodiment of FIGS. 36 and 40, aswell as the embodiment of FIG. 43, a battery pack 1500 is positionedrearward of a dirt collection region 1122, and the entire battery pack1500 is below a rearward portion of a pre-motor filter 1320.

In the example illustrated in FIG. 47, a battery pack 1500 is positionedrearward of a dirt collection region 1122, and below a rearward portionof the cyclone chamber and below the pre-motor filter.

As discussed previously, battery pack 1500 may include any suitablenumber of individual battery cells, and the individual cells may bearranged in any suitable configuration. For example, some of the energystorage members (i.e. individual battery cells 1510) may be arranged oneabove another and some may be arranged one behind another, e.g. within asingle battery pack 1500. For example, the energy storage members withina battery pack may be arranged in at least two columns in theforward/rearward direction. Accordingly, the battery pack may have areduced height so as to assist in nesting the battery pack under apre-motor filter and/or a cyclone chamber. An advantage of suchconfigurations is that they may help provide a compact overall designwithout adversely affecting the hand feel and/or perceived balance ofthe hand vacuum.

As illustrated in FIG. 47, cells 1510 a-1510 g are arranged generally intwo linear columns of cells. Specifically, cells 1510 a, 1510 c, 1510 e,and 1510 g are arranged in a first generally vertical column along acolumn axis 1505 a that in the illustrated example is adjacent andgenerally parallel to a front wall 1501 of the battery pack 1500, andcells 1510 b, 1510 d, and 1510 f are arranged in a second generallyvertical column along a column axis 1505 b that in the illustratedexample is adjacent and generally parallel to a rear wall 1503 of thebattery pack 1500.

As illustrated in FIG. 43, cells 1510 a-1510 g are arranged generally inthree linear columns of cells. Specifically, cells 1510 b and 1510 e arearranged in a first generally vertical column along a column axis 1505 athat in the illustrated example is adjacent and generally parallel to afront wall of the battery pack 1500, cells 1510 a, 1510 d, and 1510 gare arranged in a second generally vertical column along a column axis1505 b positioned rearward of and generally parallel to column axis 1505a, and cells 1510 c and 1510 f are arranged in a third generallyvertical column along a column axis 1505 c positioned rearward of andgenerally parallel to column axis 1505 b.

It will be appreciated that some of the embodiments disclosed herein maynot use the nested energy storage members as disclosed herein and that,in those embodiments, any suitable positioning of the energy storagemembers, if provided, may be used.

Airflow Cooling of an Energy Storage Chamber

The following is a description of different features of a hand vacuumcleaner having an airflow path in which air exiting a cyclone chamberimpinges on a wall of an energy storage chamber. These features may beused by themselves in any surface cleaning apparatus or in anycombination or sub-combination with any other feature or featuresdescribed herein. For example, any of the airflow configurationsdescribed herein may be used with any of the air flow paths, pre-motorfilter assemblies, relative positioning of the suction motor and energystorage members, inclined battery packs, battery pack configurations,and other features described herein.

Optionally, at least a portion of an air flow path between the dirty airinlet 1030 and the clean air outlet 1040 may be directed against a wallof an energy storage chamber. For example, a cyclone air outlet may facea wall of an energy storage chamber, whereby air exiting the cyclonechamber impinges on the energy storage chamber wall. In such aconfiguration, an airflow generated by suction motor 1200 flowingagainst and/or over such a wall may help cool one or more energy storagemembers positioned within the energy storage chamber. For example,energy storage members may include chemical batteries, such aslithium-ion batteries, that produce heat while being discharged (e.g.while supplying power to the hand vacuum 1000). By directing a stream ofair directly at, or at an angle to, a wall of a battery chamber, anyboundary layer of air (which may act as an insulator) or laminar flowalong a wall of a battery chamber is disrupted, thereby enablingenhanced cooling.

It will be appreciated that the battery pack may be provided in achamber that receives a battery pack. Accordingly, there may be twowalls between the impinging air stream and the batteries, i.e., a wallof the battery pack and a wall of the chamber in which the batter packis received. Provided the walls contact each other or are adjacent, theimpinging air stream will provide a cooling effect.

For example, in the examples illustrated in FIGS. 36 and 40, cyclone airoutlet 1130 faces a rear wall 1236 of the upflow duct or conduit 1230that directs air upwardly towards a pre-motor filter 1320. In theseembodiments, rear wall 1236 is also a front wall of a recess in whichbattery pack 1500 is positioned. That is, rear wall 1236 is a wall of anenergy storage chamber in which one or more energy storage members (e.g.individual cells 1510 and/or a battery pack 1500 containing a pluralityof cells 1510) are positioned.

It will be appreciated that some of the embodiments disclosed herein maynot use the airflow cooling of an energy storage member as disclosedherein and that, in those embodiments, any suitable airflow design maybe used.

As used herein, the wording “and/or” is intended to represent aninclusive-or. That is, “X and/or Y” is intended to mean X or Y or both,for example. As a further example, “X, Y, and/or Z” is intended to meanX or Y or Z or any combination thereof.

While the above description describes features of example embodiments,it will be appreciated that some features and/or functions of thedescribed embodiments are susceptible to modification without departingfrom the spirit and principles of operation of the describedembodiments. For example, the various characteristics which aredescribed by means of the represented embodiments or examples may beselectively combined with each other. Accordingly, what has beendescribed above is intended to be illustrative of the claimed conceptand non-limiting. It will be understood by persons skilled in the artthat other variants and modifications may be made without departing fromthe scope of the invention as defined in the claims appended hereto. Thescope of the claims should not be limited by the preferred embodimentsand examples, but should be given the broadest interpretation consistentwith the description as a whole.

The invention claimed is:
 1. A surface cleaning apparatus comprising:(a) an air flow path extending from a dirty air inlet to a clean airoutlet; (b) an air treatment member positioned in the air flow path; and(c) a removable pre-motor filter assembly positioned downstream of theair treatment member and upstream of a suction motor, the pre-motorfilter assembly comprising a pre-motor filter and a filter supportmember, the filter support member having an outlet conduit whichcomprises a terminal end that terminates at an outlet port, wherein theterminal end comprises a linear extension of the outlet conduit, andwherein the outlet port of the terminal end extends at a first angle toa direction of air flow through the outlet conduit.
 2. The surfacecleaning apparatus of claim 1 wherein the pre-motor filter comprises agenerally cylindrical filter having a hollow interior positioned about abody portion of the filter support member having an internal filterconduit, wherein the outlet conduit is in air flow communication withthe hollow interior via the internal filter conduit.
 3. The surfacecleaning apparatus of claim 2 wherein the outlet conduit is aligned withthe hollow interior.
 4. The surface cleaning apparatus of claim 3wherein the body portion of the filter support member includes a porousportion located in the hollow interior and positioned between adownstream surface of the pre-motor filter and the internal filterconduit.
 5. The surface cleaning apparatus of claim 2 wherein the hollowinterior comprises a longitudinally extending passage having an outletend from which the outlet conduit extends away and an opposed endwherein the opposed end is sealed.
 6. The surface cleaning apparatus ofclaim 5 wherein the opposed end is sealed by a sealing member thatextends into the hollow interior, the sealing member having a solid wallextending inwardly and located between a downstream surface of thepre-motor filter and the passage.
 7. The surface cleaning apparatus ofclaim 1 wherein the filter support member has a body portion having aninternal filter conduit that extends into a hollow interior of thepre-motor filter, the body portion having a solid wall extendinginwardly and located between a downstream surface of the pre-motorfilter and the internal filter conduit.
 8. The surface cleaningapparatus of claim 7 wherein the body portion of the filter supportmember includes a porous portion located in the hollow interior andpositioned between a downstream surface of the pre-motor filter and theinternal filter conduit and is upstream of the outlet conduit.
 9. Thesurface cleaning apparatus of claim 8 wherein the internal filterconduit comprises a longitudinally extending passage having an outletend from which the outlet conduit extends away and a second end whereinthe second end is sealed.
 10. The surface cleaning apparatus of claim 9wherein the second end is sealed by a sealing member that extends intothe hollow interior, the sealing member having a solid wall extendinginwardly and located between a downstream surface of the pre-motorfilter and the internal filter conduit.
 11. The surface cleaningapparatus of claim 10 wherein the sealing member and the body portiondefine a continuous member extending through the hollow interior. 12.The surface cleaning apparatus of claim 1 further comprising a treatedair conduit extending from the outlet conduit towards the suction motorwherein an inlet end of the treated air conduit also extends at aboutthe first angle to a direction of air flow through the outlet conduit.13. The surface cleaning apparatus of claim 1 further comprising atreated air conduit extending from the outlet conduit towards thesuction motor wherein an inlet end of the treated air conduit alsoextends at a second angle to a direction of air flow through the outletconduit and the terminal end of the outlet conduit abuts the inlet endof the treated air conduit when the filter assembly is positioned in theair flow path.
 14. The surface cleaning apparatus of claim 13 whereinthe first and second angles are about the same.
 15. The surface cleaningapparatus of claim 13 further comprising a gasket provided at aninterface of the terminal end of the outlet conduit and the inlet end ofthe treated air conduit.
 16. The surface cleaning apparatus of claim 1wherein the filter assembly is removable in a filter assembly removaldirection that is at an angle to the direction of air flow through theoutlet conduit.
 17. The surface cleaning apparatus of claim 16 whereinthe filter assembly is removable through an openable door and a side ofthe terminal end that is closest to the openable door extends further inthe direction of air flow though the outlet conduit than an opposed sideof the terminal end that is further from the openable door.
 18. Thesurface cleaning apparatus of claim 17 further comprising a treated airconduit extending from the outlet towards the suction motor wherein aside of the inlet end of the treated air conduit that is furthest fromthe openable door extends further in the direction of air flow thoughthe outlet conduit than an opposed side of the inlet end that is closestto the openable door.